Sound to RC Servo Driver v2.0 – Arduino Compatible

The project presented here is made for applications such as Animatronics, Puppeteer, sound-responsive toys, and robotics. The Arduino compatible board consists of LM358 OPAMP, ATMEGA328 microcontroller, microphone, and other components. The project moves the RC servo once receives any kind of sound.  The rotation angle depends on the sound level, the higher the sound level the bigger the movement, in other words, the movement of the servo is proportional to the sound level. The microphone picks up the soundwave and converts it to an electrical signal, this signal is amplified by LM358 op-amp-based dual-stage amplifier, D1 helps to rectify the sinewave into DC, and C8 works as a filter capacitor that smooths the DC voltage. ATmega328 microcontroller converts this DC voltage into a suitable RC PWM signal.

The project is Arduino compatible and an onboard connector is provided for the boot-loader and Arduino IDE programming. Arduino code is available as a download, and Atmega328 chips must be programmed with a bootloader before uploading the code. Users may modify the code as per requirement. More information on burning the bootloader is here: https://www.arduino.cc/en/Tutorial/BuiltInExamples/ArduinoToBreadboard

Direct Audio Input: The audio input signal should not exceed 5V, It is important to maintain the input audio signal at this maximum level, otherwise it can damage the ADC of ATMEGA328.

Features

  • Supply 5V to 6V DC (Battery Power Advisable)
  • RC Servo Movement 180 Degrees with Loud sound
  • Direct Sound Input Facility Using 3.5MM RC Jack
  • On Board Jumper Selection for Micro-Phone Audio or External Audio Signal
  • On Board Trimmer Potentiometer to Adjust the Signal Sensitivity
  • Flexible Operation, Parameters Can be Changed using Arduino Code
  • PCB Dimensions 44.45 x 36.20 mm

Connections and Other Details

  • CN1 Arduino Programming and Boot-Load Connector: Pin 1 = TX, Pin 2 = RX, Pin 3 = Reset, Pin 4 = GND, Pin 5 = VCC 5V DC, Pin 6 = D11, Pin 7 = D12, Pin 8 = D13
  • CN2 Direct Audio Input: Optional, Pin 1 Audio from External Speaker, Pin 2 = GND
  • CN3 Stereo EP 3.5MM Female Connector for External Audio Signal Input from Speaker
  • CN4 DC Input: Pin 1 VDD 5V to 6V DC, Pin 2 GND
  • CN5: No USE – Optional
  • CN6: RC Servo
  • Jumper J1: Input Signal Source Selection (External Audio Signal or Microphone)
  • PR1 Trimmer Potentiometer: Audio Signal Level Adjust
  • MK1: Condenser Microphone

Arduino Programming

Schematic

Parts List

NOQNTY.REF.DESC.MANUFACTURERSUPPLIER SUPPLIER PART NO
11CN18 PIN MALE HEADER PITCH 2.54MMWURTHDIGIKEY732-5321-ND
21CN22 PIN MALE HEADER PITCH 2.54MMWURTHDIGIKEY732-5315-ND
31CN3STEREO SOCKET 3.5MM FEMALECUI DEVICESDIGIKEYCP1-3525N-ND
41CN42 PIN SCREW TERMINAL PITCH 5.08MMPHOENIXDIGIKEY277-1247-ND
51CN53 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
61CN63 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
71C110uF/10V CERAMIC SMD SIZE 0805MURATA/YAGEODIGIKEY
86C2,C3,C5,C12,C4,C6100nF/50V CERAMIC SMD SIZE 0805MURATA/YAGEODIGIKEY
91SHUNTSHUNT FOR JUMPERSULLINS CONNCTDIGIKEYS9001-ND
103U3,C7,R10DNP
111C810uF/50V SMD ELECTROLYTICWURTHDIGIKEY732-8451-1-ND
121C9470uF/16V SMD ELECTROLYTICELITEDIGIKEY4191-CEE1C471MCB08A5CT-ND
132C10,C1122PF/50V SMD SIZE 0805MURATA/YAGEODIGIKEY
142D1,D21N4148 SMDONSEMIDIGIKEYFDLL4148CT-ND
151D3LED RED SMD SIZE 0805LITE ON INCDIGIKEY160-1427-1-ND
161J13 PIN MALE HEADER PITCH 2.54MM WURTHDIGIKEY732-5316-ND
171MK1CONDENSOR MICEPUI AUDIODIGIKEY668-1484-ND
186R1,R2,R5,R6,R7,R1110K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
193R3,R4,R131K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
201R824K 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
211R91E 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
221R12 1M 5% SMD SIZE 0805MURATA/YAGEODIGIKEY
231U1LM358 SMD SOIC8TIDIGIKEY296-LM358DRCT-ND
241U2ATMEGA328TQPF-32MICROCHIPDIGIKEYATMEGA328PB-AURCT-ND
251X116MhzECS INCDIGIKEYX1103-ND
261PR110K TRIMMER POTKYOCERADIGIKEY478-601030-ND

Connections

Gerber View

[PCBGerberVTool url=”https://www.electronics-lab.com/wp-content/uploads/2023/05/GERBER-16.zip”]

Code

/*
 Controlling a servo position using a potentiometer (variable resistor)
 by Michal Rinott <http://people.interaction-ivrea.it/m.rinott>

 modified on 8 Nov 2013
 by Scott Fitzgerald
 http://www.arduino.cc/en/Tutorial/Knob
*/
  
#include <Servo.h>

Servo myservo;  // create servo object to control a servo

int potpin = A2;  // analog pin used to connect the potentiometer
int val;    // variable to read the value from the analog pin

void setup() {
  myservo.attach(9);  // attaches the servo on pin 9 to the servo object
}

void loop() {
  val = analogRead(potpin);            // reads the value of the potentiometer (value between 0 and 60)
  val = map(val, 0, 60, 0, 180);     // scale it for use with the servo (value between 0 and 180)
  myservo.write(val);                  // sets the servo position according to the scaled value
  delay(15);                           // waits for the servo to get there
}

 

Photos

 

Video


Atmega328 Datasheet

LilyGO TTGO T5-4.7 E-Paper Weather Station

The LILYGO T5 4.7 inch E-Paper ESP32 Development Board is an exciting 4.7″ e-paper display integrated with an ESP32 WiFi/Bluetooth module. The board’s processor is ESP32-WROVER-E with 16MB of FLASH memory and 8MB of PSRAM. The ESP32 module supports Wi-Fi 802.11 b/g/n and Bluetooth V4.2+BLE and can easily be programmed with Arduino IDE, VS Code, or ESP-IDF. The board can be purchased on Alliexpress for 38.33 EUR + shipping or Tindie for 28.13 + shipping. This display is ideal for building a weather station that will fetch weather data from OpenWeatherMap via simple API usage. So in this tutorial, we will follow the steps to make a weather station like the photo above. We will work on a Windows PC to program the display, but the same can be done in Linux or Mac OS.

Specifications

  • MCU: ESP32-WROVER-E (ESP32-D0WDQ6 V3)
  • FLASH: 16MB
  • PRAM: 8MB
  • USB to TTL: CP2104
  • Connectivity: Wi-Fi 802.11 b/g/n & Bluetooth V4.2+BLE
  • Onboard functions: Buttons: IO39+IO34+IO35+IO0, Battery Power Detection
  • Power Supply: 18650 Battery or 3.7V lithium Battery (PH 2.0 pitch)
  • Driver IC: GDEH0213B72
  • 4.7 inches, 540(H)X960(V) resolution, , supports partial refresh
  • 6pin FPC touchscreen expansion connector
  • 16 Gray Level ED047C1
  • 4-pin 2.0 Molex 4 p 53015-0410 x 3
  • RST button x 1
  • Custom button x 3
  • USB: TYPE-C
  • Battery charge and discharge protection chip
  • USB input power 5V@1A
  • 4pin expansion interface output is 3.3V
  • Sleep mode current@~170uA

Requirements

First of all, we will need to install the USB to Serial (CH343) Drivers if we don’t have this done previously. Depending on your Windows version you will need:

Download and install Arduino IDE 2.0

Arduino IDE Configuration

Add ESP32 boards support

Click File, click Preferences, and select the Settings tab. Enter the following URL to Additional boards manager URLs: https://raw.githubusercontent.com/espressif/arduino-esp32/gh-pages/package_esp32_index.json

Click Ok.

Next click Tools, and select Boards:  -> Boards Manager . It will open the left pane with a list of boards. Type ESP32 into the search field. Find ESP32 by Espressif Systems, and click Install.

Preparing the Code

Download LilyGo-EPD47 library to the C:\Users\YOUR_USERNAME\Documents\Arduino\libraries folder on your system:

Download and extract LilyGo-EPD-4-7-OWM-Weather-Display to your directory with Arduino projects. This directory is normally located in C:\Users\YOUR_USERNAME\Documents\Arduino.

The project folder name should match the name of the source code file (OWM_EPD47_epaper_v2.5). This is done to avoid the unnecessary step of moving the files later.

Open Arduino IDE 2.0, click File, -> Sketchbook, -> OWM_EPD47_epaper_v2.5.

The sketch requires ArduinoJson Library to successfully build.

Click Tools, ->Manage libraries. The pane with Library Manager will open, then type ArduinoJson into the search field. Find ArduinoJson by Benoit Blanchon, click Install.

Then click the tick button on the top menu to compile the code. If everything is successful it should show:

Once you verify that the code is compiled you can move on to the next step.

Configuring Parameters

Open the file owm_credentials.h and configure ssid, password, apikey, City, and Country.

The project is fetching data from openweathermap.org so you will need to create a new free account in order to get API key.

Power Saving

The project code supports power saving, so if you’re flashing in the early before 08.00 or after 23.00, you might notice that nothing appears on the display.

To change the power-saving options open file OWM_EPD47_epaper_v2.5.ino and change WakeupHour and SleepHour to a value that suits your schedule.

Uploading the Code

Connect the LilyGO T5 4.7-inch e-paper display to your PC-> Select the board from the dropdown in the toolbar. Search for the ESP32 Wrover module and click Ok.

Click the Upload button.

If the flashing is successful, your weather will be displayed on the e-paper like the photos below.

Photos



References

SafeBee – A GPS Tracker for Beehives

This is an original design of a GPS tracker designed on Elab and it is intended to be used as a security device for beehives, but it is not limited to this. It can be used everywhere a motion-activated GPS tracker is needed, like your car, bike, or even your boat. It is a GPS tracker controlled by simple SMS commands and designed for reliability, low power consumption, and ease of use. It features a MEMS accelerometer that is used to intelligently detect movement and once triggered it will power on the GPS module and will try to acquire the current coordinates. The location details will be transmitted to the owner’s smartphone via a simple SMS and then follow update the coordinates at predefined intervals.

Key Features:

  • Remote management via simple SMS commands
  • High reliability – no need to babysit the tracker due to crashes and resets
  • Long battery life – over 1 year standby on a single charge (2500mAh battery)
  • 3-axis high-sensitivity MEMS Accelerometer
  • Intelligent Triggering – it will not be triggered by accidental movement
  • Selectable Trigger Sensitivity Level

Description of Operation

The tracker has 3 main modes of operation, detailed below:

  1. Standby
  2. Ready
  3. Tracking

Standby mode

In standby mode, the GSM and GPS modules are powered down and the microcontroller is in sleep mode, resulting in a current draw of approximately 70uA, mainly by the accelerometer (MMA7660). The accelerometer is used to detect movement caused by a possible thief. If the accelerometer is triggered 1 or 2 or 3 times (depending on the sensitivity level) inside of a 60-second window then the device will enter tracking mode. While in standby mode the tracker will also enter ready mode approximately every 12 hours, triggered by the microcontroller’s internal RTC. This is to check for incoming commands and battery status etc.

Ready mode

The ready mode is entered by the microcontroller’s internal RTC and when the tracker is first powered on. In this mode, the tracker will power up the GSM module and wait for any SMSs to come in and process them. The tracker will stay in ready mode for 5 minutes before returning to standby mode unless an SMS command has instructed the device to enter tracking mode (BEE+TRIGGER).

Tracking mode

Tracking mode is entered when manually instructed to by the BEE+TRIGGER command or after the accelerometer triggers (1 or 2 or 3 movements detect depending on sensitivity level) within a 60-second window, from either standby or ready modes. In tracking mode, the tracker will power up both the GSM and GPS modules and begin to send tracking alert SMSs to the number configured by the BEE+NUMBER command. The device will continue to stay in tracking mode until the BEE+CLEAR command is received or while the accelerometer is detecting movement and/or the GPS module has a lock and the speed is greater than 10KPH. If neither of these conditions is met for 6 minutes then the tracker will send a tracking stopped SMS and return to standby mode, or ready mode if the RTC was triggered within the last 5 minutes.

Power up and Battery Status

In ready and tracking modes if the battery voltage falls below the threshold voltage (3650mV default) then a low battery alert SMS will be sent to the number configured by BEE+NUMBER. Approximately every 30 days (60 RTC triggers) an automated status SMS is also sent to the number configured by BEE+NUMBER.

When power is first applied to the device the tracker will be in ready mode and it will check for incoming SMS and then go to sleep. This is the ideal time to configure the tracker with the BEE+NUMBER number. This is the number that tracking messages, monthly status reports, and low battery alerts will be sent. The phone number is stored in the microcontroller’s FLASH memory and it will be permanently saved, even if battery power is removed. At power-up, the tracker will send a status SMS and also ignore any movement detected by the accelerometer for the first 60 seconds.

The Hardware

 

Hover images for details

Block Diagram

MCU

STM32F030K6

The tracker uses an ST STM32F030K6 microcontroller (ARM Cortex-M0, 32-bit RISC core), with 32KB of flash, and 4KB of RAM, and operates at up to 48MHz. The STM32F030K6 microcontroller operates in the -40 to +85 °C temperature range from a 2.4 to 3.6V power supply. A comprehensive set of power-saving modes allows the design of low-power applications. Currently, the firmware is taking roughly 24KB of flash (with debugging output enabled) and 1.7KB of RAM. The microcontroller is running at 8MHz and is supplied with 3V.

GSM module

SIMCom SIM800C
SIMCom SIM800C

The GSM module is a SIMCom SIM800C and uses the UART bus to communicate with the MCU. The GSM module is power-gated with a P-MOSFET, controlled by the MCU, as its own low-power modes are not sufficient for this project. SIM800C supports Quad-band 850/900/1800/1900MHz, it can transmit Voice, SMS and data information with low power consumption. With a tiny size of 17.6*15.7*2.3mm, it can smoothly fit into our small board. The module is controlled via AT commands and has a supply voltage range 3.4 ~ 4.4V.

GPS module

u-blox NEO-6M

The GPS module is a u-blox NEO-6M and uses the I2C bus to communicate with the MCU. There is also a UART connection to the microcontroller as a fallback if the I2C interface does not work (usually the case with Chinese fakes). So, the tracker will work with the original NEO-6M as well as Chinese fake modules. The microcontroller implements the UART interface in software (via timer interrupts), operating at 9600 baud. The GPS module is power-gated with a P-MOSFET, controlled by the MCU, as its own low-power modes are not sufficient. The NEO-6M is powered in the range of 2.7 – 3.6V and has a size of 12.2 x 16 x 2.4mm. More details and design considerations can be found in the Hardware Integration Manual of NEO-6 GPS Modules Series and u-blox 6Receiver Description.

Supported GPS modules:

  • U-blox NEO-5M
  • U-blox NEO-6M
  • U-blox NEO-7M
  • U-blox NEO-M8N
  • Various Chinese fakes using AT6558 and similar (if the PCB footprint is the same then it will probably work)

Accelerometer

MMA7660FC

The accelerometer IC is the MMA7660FC and uses the I2C bus to communicate with the MCU. The MMA7660FC is a ±1.5 g 3-Axis Accelerometer with Digital Output (I2C). It is a very low power, low profile capacitive MEMS sensor featuring a low pass filter, compensation for 0g offset and gain errors, and conversion to 6-bit digital values at a user-configurable sample per second. In OFF Mode it consumes 0.4 μA, in Standby Mode: 2 μA, in Active mode 47 μA and is powered in the range 2.4 V – 3.6 V. The accelerometer is always active, set up to create an interrupt whenever a shake or orientation change is detected, and is configured with a sampling rate of 8Hz (higher sampling rates improve detection, but also increase power consumption). The interrupt will wake up the microcontroller, where it will run through the main loop. In this loop it checks the interrupt status, and if set it will clear the interrupt and increment a counter at a maximum of once per second. The counter is reset every minute. If the counter reaches 3 the tracker is activated.

Battery Charger

MCP73832

The Li-Ion battery charging IC is MCP73832, which has a user-programmable charge current and the battery charge rate is set to 450mA. It includes an integrated pass transistor, integrated current sensing, and reverse discharge protection. It is usually recommended to charge Lithium batteries at no more than 0.5C, so the recommended minimum battery capacity to use with the tracker is 900mAh.

Schematic

Parts List

ItemRef.MPNLCSC.comQuantity
1R1, R5, R6, R7, R8, R9, R10, R160805W8J0472T5EC260228
2R2CR0805J80222GC1019701
3R3, R4, R11, R12, R15, R17, R18, R22, R23RC0805JR-0710KLC1000479
4R13RTT0510R0FTPC1039251
5R140805W8J0102T5EC256231
6R19, R20, R21RC0805JR-0722RLC1084063
7C1, C2, C21CL21A475KAQNNNEC17793
8C3, C4CC0805KKX7R8BB105C911862
9C5, C6, C7, C9, C10, C11, C13, C15, C17, C19TCC0805X7R104K500DTC28273210
10C8CC0805KRX7R9BB472C1071531
11C12SS-101M1ASA-0605C3116761
12C16DON’T PLACEDON’T PLACE0
13C180805CG101J500NTC820281
14C200805CG220J500NTC246581
15Q1, Q2DMP2035U-7C1104992
16Q3PUMD13,115C1931711
17U1STM32F030K6T6C468301
18U2MCP1700T-3002E/TTC622441
19U3DON’T PLACEDON’T PLACE0
20U4MCP73832T-2ACI/OTC380661
21U5PESD5V0L5UYC3300931
22U6SIM800C 24MbitC691191
23U7MMA7660FCR1 https://www.aliexpress.com/item/32834701234.html1
24LED1, LED2, LED3, LED4FC-DA1608HRK-620DC842634
25D1BZT52H-B5V1,115C1793751
26L1AISC-0805-R056J-TC1869561
27GPS/GSM Antenna connectorU.FL-R-SMT-1(80)C883742
28SIM1Micro SIM Slothttps://www.aliexpress.com/item/32786308183.html1
29USBmicro USB socket 5pinhttps://www.aliexpress.com/item/32768317385.html1
30P1JST 2PIN CONNECTORhttps://www.aliexpress.com/item/5-SETS-Mini-Micro-JST-2-0-PH-2-Pin-Connector-plug-with-Wires-Cables-120MM/32711927418.html1

Battery Life

With a 2500mAh battery, standby current of 70uA, and waking up every 12 hours for 5 minutes with an estimated average current of 15mA the battery life should be approximately 1.5 years. A poor GSM signal can reduce battery life.

Status LEDs

LEDDescriptionStates
LED1Battery charging stateOFF: Battery not charging (no USB power or battery fully charged)
ON: Charging
LED2GSM stateOFF: GSM is powered off
FAST BLINK: GSM is not connected to a network (usually no signal or no SIM)
SLOW BLINK: GSM is connected to the network
LED3MCU Operating modeOFF: Standby mode
ON: Ready or tracking mode
LED4GPS stateOFF: GPS is powered off
FAST BLINK: GPS is acquiring a lock
SLOW BLINK: GPS has a lock

SMS Commands

CommandDescription
BEE+STATUSReturns battery voltage - temperature - GSM signal strength - tracking enabled - is tracking - last GPS coordinates -sensitivity level.
BEE+CLEARIf the tracker has been triggered this will clear it and stop tracking until the next trigger.
BEE+TRIGGERManually trigger tracking (will trigger even if disabled with BEE+DISABLE). Tracking will stay enabled until BEE+CLEAR is received.
BEE+ENABLEEnable tracking triggers
BEE+DISABLEDisable tracking triggers.
BEE+NUMBER=0123499988This sets the mobile number to send tracking - low battery warning and monthly status SMSs to. Other command replies are sent to the number that the command was sent from.
BEE+NUMBER=+441234999888International numbers must start with + then the country code.
BEE+SENSE=1/2/3This is the sensitivity level - 1 high sensitivity - 2 medium sensitivity - 3 low sensitivity.

SMS SENT BY THE TRACKER

SMSFormatExample
Status (BEE+STATUS and automated status)BAT: (batt level)% (batt voltage)mV (low batt thres mV)
TMP: (temperature)C
TRK: (is tracking) ()
SIG: (signal)/31
GPS: (status) (lon,lat - speed KPH - time date)
NUM: (SMS number)
SEN: (Sensitivity Level)
BAT: 90% 4020mV (3650mV)
TMP: 23C
TRK: Y (Y)
SIG: 18/31
GPS: LOCKED (11.12345,8.05234 - 64 KPH - 23:10:09 18-09-21)
NUM: 01234567890
SEN: 1
TrackingTRK: (status: LOCKED | NO LOCK | STOP) https://maps.google.com/maps?q=loc:lon,lat - speed KPH - time dateTRK: (LOCKED) https://maps.google.com/maps?q=loc:11.12345,8.05234 - 64 KPH - 23:10:09 18-09-21
Low BatteryLOW BATTERY: (battery voltage)mV (threshold voltage mV)LOW BATTERY: 3400mV (3650mV)

Programming

The device firmware can be programmed via the SWD interface, which is the 4-pin programming header on the PCB marked RST (reset), SWD (SWDIO), SWC (SWCLK) and GND (ground). An ST-LINK/V2 USB adapter is needed to program the device, which is available from ebay, aliexpress, and other places for less than £3.

3D Render

3D Render of the board on KeyShot 11 Pro

Debugging

Debugging data is sent out of the UART interface through the TX pin of the debugging header on the PCB, at 115200 baud. This pin is also shared with the SWD interface (SWC). The RX pin is unused but made available for possible use in the future.

Format

(<time>)(<module>)<message>
“time” is in milliseconds and only increments while the microcontroller is not in standby mode. “module” is either “DBG” (general messages), “TRK” (tracker), “GSM”, “GPS”, “SMS”, “MGR” (MGR is the SMS manager which controls when queued SMSs are sent, retried etc.)

START
SafeBee Tracker
http://zakkemble.co.uk
FW: 1.0.0 180407 (Built: Apr 7 2018 16:38:32)
(1634)(TRK)CONFIG
(1636)(TRK)Number: (Type: 129) "0000000000"
(1640)(TRK)Track interval: 180
(1643)(TRK)Wake duration: 300
(1647)(TRK)Trig idle: 360
(1649)(TRK)Low batt thres: 3650
(1654)(TRK)TRIG SECS: 1
(1657)(GSM)** ON **
(4000)(GSM)** POWERON **
(4502)(GSM)** CMDDELAY **
(4505)(GSM)CMD DELAY
(4507)(GSM)PWR SAVE OFF (5007)(GSM)CMD SEND

Enclosure

A 3D model of the enclosure is designed using Solidworks with overall dimensions of 60 x 20 x 112 mm. The enclosure has two holes, one for the charging micro USB connector and one to fit a mini rocker power switch. The provided design files (download .STEP and .STL files below) can be used to print your own enclosure in your desired color and material. The screws used to secure the enclosure are M3 x 10mm countersunk screws. Design is made by professional engineer janangachandima and you can find his services on the Fiverr page.


3D Enclosure View

Code

The source code and .hex file are available as a download below. Also, the Eagle design files are available.

12V to 24V @ 1A Step-up switching regulator using LM2585

Schematic

Description

This is a DC-DC step-up converter based on LM2585-ADJ regulator manufactured by Texas Instruments. This IC was chosen for its simplicity of use, requiring minimal external components and for its ability to control the output voltage by defining the feedback resistors (R1,R2). NPN switching/power transistor is integrated inside the regulator and is able to withstand 3A maximum current and 65V maximum voltage. Switching frequency is defined by internal oscillator and it’s fixed at 100KHz.

LM2585_pinout
The power switch is a 3-A NPN device that can standoff 65 V. Protecting the power switch are current and thermal limiting circuits and an under-voltage lockout circuit. This IC contains a 100-kHz fixed-frequency internal oscillator that permits the use of small magnetics. Other features include soft start mode to reduce in-rush current during start-up, current mode control for improved rejection of input voltage, and output load transients and cycle-by-cycle current limiting. An output voltage tolerance of ±4%, within specified input voltages and output load conditions, is specified for the power supply system.

Specifications

  • Vin: 10-15V DC
  • Vout: 24V DC
  • Iout: 1A (can go up to 1.5A with forced cooling)
  • Switching Frequency: 100KHz

Schematic is a simple boost topology arrangement based on datasheet. Input capacitors and diode should be placed close enough to the regulator to minimize the inductance effects of PCB traces. IC1, L1, D1, C1,C2 and C5,C6 are the main parts used in voltage conversion. Capacitor C3 is a high-frequency bypass capacitor and should be placed as close to IC1 as possible.

All components are selected for their low loss characteristics. So capacitors selected have low ESR and inductor selected has low DC resistance.

At maximum output power, there is significant heat produced by IC1 and for that reason, we mounted it directly on the ground plane to achieve maximum heat dissipation.

Block Diagram

Measurements

CH1: Output Voltage ripple with 12V Input and 24V @ 500mA output – 5.3 Vpp – CH2: voltage at PIN 4 of IC1
CH1: Output Voltage ripple with 12V Input and 24V @ 1A output – 4.6Vpp – CH2: voltage at PIN 4 of IC1

Thermal Performance

Vin= 12V , Vout = 24V @ 500mA
Vin= 12V , Vout = 24V @ 1A

Photos

If you would like to receive a PCB, we can ship you one for 6$ (worldwide shipping) click here to contact us

Parts List

PartValuePackageMPNMouser No
C1 C233uF 25V 1Ω6.3 x 5.4mmUWX1E330MCL1GB647-UWX1E330MCL1
C30.1uF 50V 0Ω1206C1206C104J5RACTU80-C1206C104J5R
C41uF 25V1206C1206C105K3RACTU80-C1206C105K3R
C5 C6220uF 35V 0.15Ω10 x 10.2mmEEE-FC1V221P667-EEE-FC1V221P
D10.45 V 3A 40V SchottkySMBB340LB-13-F621-B340LB-F
IC1LM2585S-ADJTO-263LM2585S-ADJ/NOPB926-LM2585S-ADJ/NOPB
L1120 uH 0.04Ω30.5 x 25.4 x 22.1 mmPM2120-121K-RC542-PM2120-121K-RC
R128 KΩ1206ERJ-8ENF2802V667-ERJ-8ENF2802V
R2 R31.5 KΩ1206ERJ-8ENF1501V667-ERJ-8ENF1501V
R41 KΩ1206RT1206FRE07931KL603-RT1206FRE07931KL
LED1RED LED 20mA 2.1V0805599-0120-007F645-599-0120-007F

Connections

 

Gerber View

Simulation

We’ve done a simulation of the LM2585 step-up DC-DC converter using the TI’s WEBENCH online software tools and some of the results are presented here.

The first graph is the open-loop BODE graph. In this graph, we see a plot of GAIN vs FREQUENCY in the range 1Hz – 1M and PHASE vs FREQUENCY in the same range. This plot is useful as it gives us a detailed view of the stability of the loop and thus the stability and performance of our DC-DC converter.

simulation_1

Bode plot of open control loop

What’s interesting on this plot is the “phase margin” and “gain margin“. The gain margin is the gain for -180deg phase shift and phase margin is the phase difference from 180deg for 0db gain as shown in the plot above. For the system to be considered stable there should be enough phase margin (>30deg) for 0db gain or when phase is -180deg the gain should be less than 0db.

On the plot above we see that the phase margin is ~90deg and that ensures that the DC-DC converter will be stable over the measured range.

The next simulation graph is the Input Transient plot over time.

simulation_2

Input Transient simulation

In this plot, we see how the output voltage is recovering when the input voltage is stepped from 10V to 15V. We see that 4ms after the input voltage is stepped the output has recovered to the normal output voltage of 24V.

The next graph is the Load Transient.

simulation_3

Load Transient simulation

Load transient is the response of output voltage to sudden changes of load or Iout. We see that the output current suddenly changes from 0,1A to 1A and that the output voltage drops down to 23,2V until it recovers in about 3ms. We also see that when the load is reduced from 1A to 0,1A, output voltage spikes up to ~25,5V, then rings until it recovers to 24V in about 4ms.

The last graph shows the Steady State operation of DC-DC converter @ 1A output.

simulation_4

This graph shows the simulated output voltage ripple and inductor current. We see that output voltage ripple is ~0,6Vpp and the inductor current has a peak current of 2,4A. The inductor we used is rated at max 5,6A DC so it can easily withstand such operating current and without much heating of the coil.

Operating point data (Vin=13V, Iout=1A)

Operating Values
Pulse Width Modulation (PWM) frequency Frequency 100 kHz
Continuous or Discontinuous Conduction mode Mode Cont
Total Output Power Pout 24.0 W
Vin operating point Vin Op 13.00 V
Iout operating point Iout Op 1.00 A
Operating Point at Vin= 13.00 V,1.00 A
Bode Plot Crossover Frequency, indication of bandwidth of supply Cross Freq 819 Hz
Steady State PWM Duty Cycle, range limits from 0 to 100 Duty Cycle 48.3 %
Steady State Efficiency Efficiency 93.2 %
IC Junction Temperature IC Tj 65.2 °C
IC Junction to Ambient Thermal Resistance IC ThetaJA 34.9 °C/W
Current Analysis
Input Capacitor RMS ripple current Cin IRMS 0.14 A
Output Capacitor RMS ripple current Cout IRMS 0.48 A
Peak Current in IC for Steady State Operating Point IC Ipk 2.2 A
ICs Maximum rated peak current IC Ipk Max 3.0 A
Average input current Iin Avg 2.0 A
Inductor ripple current, peak-to-peak value L Ipp 0.50 A
Power Dissipation Analysis
Input Capacitor Power Dissipation Cin Pd 0.01 W
Output Capacitor Power Dissipation Cout Pd 0.035 W
Diode Power Dissipation Diode Pd 0.45 W
IC Power Dissipation IC Pd 1.0 W
Inductor Power Dissipation L Pd 0.16 W

Configuring Output Voltage

The output voltage is configured by R1, R2 according to the following expression (Vref=1,23V)

VOUT = VREF (1 + R1/R2)

If R2 has a value between 1k and 5k we can use this expression to calculate R1:

R1 = R2 (VOUT/VREF − 1)

For better thermal response and stability it is suggested to use 1% metal film resistors.

Measurements

measurements_1

measurements_2

Video

LM2585-ADJ Datasheet

HV Nixie DC-DC Switching Power Supply

Nixie tubes need about ~180Vdc to light up and thus on most devices, a DC-DC converter is needed. Here we designed a simple DC-DC switching regulator capable of powering most of Nixie tubes. The board accepts 12Vdc input and gives an output of 150-250Vdc. The board is heavily inspired by Nick de Smith’s design.

Description

The module is based on the MAX1771 Step-Up DC-DC Controller. The controller works up to 300kHz switching frequency and that allows the usage of miniature surface mount components. In the default configuration, it accepts an input voltage from 2V to Vout and outputs 12V, but in this module, the output voltage is selected using the onboard potentiometer and it’s in the range 150-250Vdc. The maximum output current is 50mA @ 180Vdc.

The MAX1771 is driving an external N-channel MOSFET (IRF740) and with the help of the inductor and a fast diode, high voltage is produced.

MOSFET has to be low RDSon, the diode has to be fast Mttr, typically < 50nS, and capacitors have to be low ESR type to have good efficiency.

Precautions must be taken as this power supply uses high voltages. Build it only if you know what you are dealing with. Don’t touch any of the parts while in use.
Pay attention on the placement of C1 tantalum capacitor, as the bar indicates the anode (positive lead)

Schematic

Parts List

PartValueLCSC.com
R11.5M - 0805 SMDC118025
R310k 0805C269724
R45k trimmer SMDC128557
Rs0.05 Ohm - 0805 SMDC149662
C1100uF Tantalium SMDC122302
C2, C3100nF - 0805 SMDC396718
C44.7uF / 250V SMDC88702
C5100nF / 250V SMD 1210C52020
ICMAX1771 SO-8C407903
L1100uH / 2.5 AC2962892
Q1IRF740 D2PAK (TO-263-2)C39238
D2ES2F-E3, ES2GBC145321, C2844160
X1, X2Screw Terminal - P=3.5mmC474892

Oscilloscope Measurements

Yellow is the MOSFET Gate voltage and Green the output high voltage (~180Vdc). We see that the transistor switches with a low frequency of 146Hz and with a peak gate voltage of 12.8V
zoom in to the above short pulses reveals 3x pulses with 48.7Khz frequency to the gate of MOSFET. Also, the peak to peak ripple on output is 6V
further zoom to the output ripple reveals some short ringing and the peak ripple voltage.

Efficiency

The module’s efficiency is calculated for two output currents (50mA and 25mA) at 180Vdc voltage output and 12V input. In the first case, the Pout = 8.1W while the Pin=10.96W, so efficiency is calculated at 73.9%. In the second case, the Pout = 4.1W while the Pin=5.52W, so efficiency is calculated at 74.2%. We see that for lower currents efficiency is a little greater than for the maximum current of 50mA.

Gerber View

[PCBGerberVTool url=”https://www.electronics-lab.com/wp-content/uploads/2020/06/EL35901_GERBERS.zip”]

Photos

If you would like to receive a PCB, we can ship you one for 6$ (worldwide shipping) click here to contact us

MAX1771 Datasheet

7-segment Mini Clock using PIC16F628A and DS1307 RTC

This is a minimal and small clock based on PIC16F628A microcontroller and DS1307 RTC IC. It is able to only show the time on a small 7-segment display with a total of 4 segments. The display we used is a 0.28″ SR440281N RED common cathode display bought from LCSC.com, but you can use other displays as well such as the 0.56″ Kingbright CC56-21SRWA. This project is heavily inspired by the “Simple Digital Clock with PIC16F628A and DS1307” in the case of schematic and we also used the same .hex as”Christo”.

Schematic

The schematic is straight forward. The heart is the PIC16F628A microcontroller running on the internal 4MHz oscillator, so no external crystal is needed. This saves us 2 additional IOs. The RESET Pin (MCLR) is also used as input for one of the buttons. All display segments are connected to PORTB and COMs are connected to PORTA. The RTC chip is also connected to PORTA using the I2C bus.

The refresh rate of the digits is about 53Hz and there is no visible flickering. The display segments are time-multiplexed and this makes them appear dimmer than the specifications. To compensate we are going to use some low resistors on the anodes. “Christo” tested it with different values for current limiting resistors R1-R7 and below 220Ω the microcontroller starts to misbehave (some of the digits start to flicker) above 220 Ohm everything seems OK. On the display we used the two middle dots are not connected to any pin on the package, so for the seconds’ indicators, we used the “comma” dots. These pins are connected to the SQW pin of the DS1307, which provides a square wave output with 1 sec period. The SQW pin is open drain, so we need to add a pull-up resistor. Τhe value of this resistor is chosen at 470Ω, after some trial and error testing. On the input side of the MCU, there are two buttons for adjusting the MINUTES and HOURS of the clock as indicated on the schematic. Onboard there is also an ICSP Programming connector, to help with the firmware upload. Finally, there is one unused pin left (RB7), which can be used for additional functionality, like adding a buzzer or an additional LED.

The DS1307 RTC needs an external crystal to keep the internal clock running and a backup battery to keep it running while the main power is OFF. So, the next time you power ON the clock the time would be current. To keep the overall board dimensions small we used a CR1220 battery holder with the appropriate 3V battery. Power consumption is about 35-40mA @ 5V input.

Code

According to the author, the code is written and compiled with MikroC Pro and uses the build-in software I2C library for communicating with RTC chip. If you want to use MPLAB IDE for compiling the code you should write your own I2C library from scratch. For programming the board we used PICkit 3 programmer and software. In this case, in the “Tools” menu check the option “Use VPP First Program Entry“.

PIC Programmer Configuration

The code for this project is listed below. Additionally, you will need the “Digital Clock (PIC16F628A, DS1307, v2).h” file which can be found on the .zip in downloads below. Compiled .hex file is also provided on the same .zip file.

#include "Digital Clock (PIC16F628A, DS1307, v2).h"
#define b1 RA6_bit
#define b2 RA5_bit

// b1_old, b2_old - old state of button pins
// hour10, hour1 - tens and ones of the hour
// min10, min1 = tens and ones of the minutes
byte b1_old, b2_old, hour1, hour10, min1, min10;

// definitions for Software_I2C library
sbit Soft_I2C_Scl           at RA0_bit;
sbit Soft_I2C_Sda           at RA7_bit;
sbit Soft_I2C_Scl_Direction at TRISA0_bit;
sbit Soft_I2C_Sda_Direction at TRISA7_bit;


//  correct bits for each digit
//     RB6 RB5 RB4 RB3 RB2 RB1 RB0
//     g   f   e   d   c   b   a
//  0: 0   1   1   1   1   1   1   0x3F
//  1: 0   0   0   0   1   1   0   0x06
//  2: 1   0   1   1   0   1   1   0x5B
//  3: 1   0   0   1   1   1   1   0x4F
//  4: 1   1   0   0   1   1   0   0x66
//  5: 1   1   0   1   1   0   1   0x6D
//  6: 1   1   1   1   1   0   1   0x7D
//  7: 0   0   0   0   1   1   1   0x07
//  8: 1   1   1   1   1   1   1   0x7F
//  9: 1   1   0   1   1   1   1   0x6F
// BL: 0   0   0   0   0   0   0   0x00

const byte segments[11] = {0x3F, 0x06, 0x5B, 0x4F, 0x66, 0x6D, 0x7D, 0x07, 0x7F, 0x6F, 0x00};


//***********************************************//
//   Sets read or write mode at select address   //
//***********************************************//
void DS1307_Select(byte Read, byte address) {
     Soft_I2C_Start();
     Soft_I2C_Write(0xD0);       // start write mode
     Soft_I2C_Write(address);    // write the initial address
     if (Read) {
        Soft_I2C_Stop();
        Soft_I2C_Start();
        Soft_I2C_Write(0xD1);    // start read mode
     }
}

//********************************//
//   Initialize the DS1307 chip   //
//********************************//
void DS1307_Init() {
     byte sec, m, h;
     DS1307_Select(1, 0);                 // start reading at address 0
     sec = Soft_I2C_Read(1);              // read seconds byte
     m = Soft_I2C_Read(1);                // read minute byte
     h = Soft_I2C_Read(0);                // read hour byte
     Soft_I2C_Stop();
     if (sec > 127) {                     // if the clock is not running  (bit 7 == 1)
        DS1307_Select(0, 0);              // start writing at address 0
        Soft_I2C_Write(0);                // start the clock (bit 7 = 0)
        Soft_I2C_Stop();
        DS1307_Select(0, 7);              // start writing at address 7
        Soft_I2C_Write(0b00010000);       // enable square wave output 1 Hz
        Soft_I2C_Stop();
     }
     m = (m >> 4)*10 + (m & 0b00001111);  // converting from BCD format to decimal
     if (m > 59) {
        DS1307_Select(0, 1);              // start writing at address 1
        Soft_I2C_Write(0);                // reset the minutes to 0
        Soft_I2C_Stop();
     }
     if (h & 0b01000000) {                // if 12h mode (bit 6 == 1)
        if (h & 0b00100000)               // if PM (bit 5 == 1)
           h = 12 + ((h >> 4) & 1)*10 + (h & 0b00001111);
        else
           h = ((h >> 4) & 1)*10 + (h & 0b00001111);
     }
     else
        h = ((h >> 4) & 3)*10 + (h & 0b00001111);
     if (h > 23) {
        DS1307_Select(0, 2);              // start writing at address 2
        Soft_I2C_Write(0);                // reset the hours to 0 in 24h mode
        Soft_I2C_Stop();
     }
}


void incrementH() {     // increments hours and write it to DS1307
     hour1++;
     if ((hour10 < 2 && hour1 > 9) || (hour10 == 2 && hour1 > 3)) {
        hour1 = 0;
        hour10++;
        if (hour10 > 2)
           hour10 = 0;
     }
     DS1307_Select(0, 2);
     Soft_I2C_Write((hour10 << 4) + hour1);
     Soft_I2C_Stop();
}


void incrementM() {     // increments minutes and write it to DS1307
     min1++;
     if (min1 > 9) {
        min1 = 0;
        min10++;
        if (min10 > 5)
           min10 = 0;
     }
     DS1307_Select(0, 0);
     Soft_I2C_Write(0);                       // reset seconds to 0
     Soft_I2C_Write((min10 << 4) + min1);     // write minutes
     Soft_I2C_Stop();
}

void main(){
     // pos: current digit position;
     // counter1, counter2: used as flag and for repeat functionality for the buttons
     // COM[]: drive the common pins for the LED display
     byte pos, counter1, counter2, COM[4] = {0b11101111, 0b11110111, 0b11111011, 0b11111101};
     CMCON = 0b00000111;             // comparator off
     TRISA = 0b01100000;
     TRISB = 0b00000000;
     b1_old = 1;
     b2_old = 1;
     counter1 = 0;
     counter2 = 0;
     pos = 0;
     Soft_I2C_Init();
     DS1307_Init();
     while (1) {
           DS1307_Select(1, 1);      // select reading at address 1
           min1 = Soft_I2C_Read(1);  // read minutes byte
           hour1 = Soft_I2C_Read(0); // read houts byte
           Soft_I2C_Stop();
           min10 = min1 >> 4;
           min1 = min1 & 0b00001111;
           hour10 = hour1 >> 4;
           hour1 = hour1 & 0b00001111;
           if (b1 != b1_old) {        // if the button1 is pressed or released
              b1_old = b1;
              counter1 = 0;
           }
           if (!b1_old) {             // if the button1 is pressed
              if (counter1 == 0)
                 incrementH();        // increment hour
              counter1++;
              if (counter1 > 50)      // this is repeat functionality for the button1
                 counter1 = 0;
           }
           if (b2 != b2_old) {        // if the button2 is pressed or released
              b2_old = b2;
              counter2 = 0;
           }
           if (!b2_old) {             // if the button2 is pressed
              if (counter2 == 0)
                 incrementM();        // increment minutes and reset the seconds to 0
              counter2++;
              if (counter2 > 50)      // this is repeat functionality for the button2
                 counter2 = 0;
           }

           TRISA = TRISA | 0b00011110;       // set all 4 pins as inputs
           switch (pos) {                    // set proper segments high
             case 0: PORTB = segments[hour10]; break;
             case 1: PORTB = segments[hour1]; break;
             case 2: PORTB = segments[min10]; break;
             case 3: PORTB = segments[min1]; break;
           }
           TRISA = TRISA & COM[pos];         // set pin at current position as output
           PORTA = PORTA & COM[pos];         // set pin at current position low
           pos++;                            // move to next position
           if (pos > 3) pos = 0;
     }
}

PCB

PCB is designed with Autodesk EAGLE and design files are available in downloads below. The overall dimensions of the board are 35.56 x 36.61 mm and we used almost SMD components.

Spare PCBs are available for shipment around the world. If you would like to get some drop us a line.
PCB top side

 

PCB bottom side

Autodesk EAGLE file Viewer

Parts List

PartValueSize
R1 to R7220Ω0805
R8-R910k0805
R10470Ω0805
R11-R1210k0805
C1-C2100nF0805
C3100uF/16VSMD
Q132768Hz CrystalTH
IC1PIC16F628A-I/SSSSOP20
IC2DS1307Z+SO8
LED DisplaySR440281N0.28"
BT1CR1220 BAT holderBS-1220-2
JP1PIN Header6 PINs
CN1JST PH Connector2 PINs
ButtonsPTCF-V-T/R4.7*4.5*1.67

Photos

Video

PIC16F628A Datasheet

DS1307 Datasheet

60V to 5V @ 3.5A Buck converter with USB output

This is a 60V to 5V – 3.5A step down DC-DC converter based on TPS54360B from Texas Instruments. Sample applications are: 12 V, 24 V and 48 V industrial, Automotive and Communications Power Systems. The TPS54360 is a 60V, 3.5A, step down regulator with an integrated high side MOSFET. The device survives load dump pulses up to 65V per ISO 7637. Current mode control provides simple external compensation and flexible component selection. A low ripple pulse skip mode reduces the no load supply current to 146 μA. Shutdown supply current is reduced to 2 μA when the enable pin is pulled low.

Under-voltage lockout is internally set at 4.3 V but can be increased using the enable pin. The output voltage start up ramp is internally controlled to provide a controlled start up and eliminate overshoot. A wide switching frequency range allows either efficiency or external component size to be optimized. Frequency fold back and thermal shutdown protects internal and external components during an overload condition.

Note: The output voltage is set by a resistor divider from the output node to the FB terminal. It is recommended to use 1% tolerance or better divider resistors, choose R5, R6 for other output voltages.

It is strongly recommended to use adequate air flow over the board to ensure it doesn’t go at thermal shutdown. See thermal profile below.

Setting Output Voltage

The following table lists the R5 values for some common output voltages assuming R6= 10.0kΩ

Features

  • Supply Input 8.5V-60V
  • Output 5V (Output Voltage adjustable with R5, R6)
  • Output Current 3.5A
  • 100 kHz to 2.5 MHz Switching Frequency
  • Optional JST connector for 5V Fan
  • Current Mode Control DC-DC Converter
  • Integrated 90-mΩ High Side N-Channel MOSFET
  • High Efficiency at Light Loads with Pulse Skipping Eco-mode™
  • Low Dropout at Light Loads with Integrated BOOT Recharge FET
  • 146 μA Operating Quiescent Current
  • 1 µA Shutdown Current
  • Internal Soft-Start
  • Accurate Cycle-by-Cycle Current Limit
  • Thermal, Overvoltage, and Frequency Fold back Protection
  • PCB Dimensions 55.50mm x 24.64mm

Schematic

Parts List

PCB

Thermal Image

You can see on the thermal images below that at 60V input – 5V @2A output the IC gets too hot (>105ºC) and if we go for higher outputs (2.5-3A) the IC gets in thermal cut-off. To avoid this situation you can use a small 5V FAN to blow air on the board or probably use a heatsink attached to the board.

60V input – 5V @1A output
60V input – 5V @2A output
60V input – 5V @3A output cooled with a small FAN

Measurements

The efficiency is calculated based on the (Pout/Pin)*100%. For 60V input and 5V @3A output the input current is 0.32A, so Pin=19.38W. Pout=5V*3A=15W, so e=77.39% with Pdis = 4.58W

Output Ripple 60V input – 5V @1A output
Output Ripple 60V input – 5V @3A output
CH1: SW pin – CH2: Vout (60V input – 5V @3A output)
CH1: Vin – CH2: Vout (60V input – 5V output no load) – Start up
CH1: Vin – CH2: Vout (60V input – 5V @3A output) – Start up

Video

Photos

TPS54360B Datasheet

Board Viewer

50V – 10A Bidirectional DC Motor Driver Using A3941

This tiny board is designed to drive a bidirectional DC brushed motor of large current. DC supply is up to 50V DC. A3941 gate driver IC and 4X N Channel Mosfet IRLR024 used as H-Bridge. The project can handle a load of up to 10A. Screw terminals are provided to connect the load and load supply, and 9 Pin header connector is provided for easy interface with the microcontroller. An on board, shunt resistor provides current feedback.

The A3941 is a full-bridge controller for use with external N-channel power MOSFETs and is specifically designed for automotive applications with high-power inductive loads, such as brush DC motors. A unique charge pump regulator provides full (>10 V) gate drive for battery voltages down to 7 V and allows the A3941 to operate with a reduced gate drive, down to 5.5 V. A bootstrap capacitor is used to provide the above-battery supply voltage required for N-channel MOSFETs. An internal charge pump for the high-side drive allows DC (100% duty cycle) operation.

The full bridge can be driven in fast or slow decay modes using diode or synchronous rectification. In the slow decay mode, current recirculation can be through the high-side or the low side FETs. The power FETs are protected from shoot-through by resistor R7 adjustable dead time. Integrated diagnostics provide an indication of under voltage, over temperature, and power bridge faults, and can be configured to protect the power MOSFETs under most short circuit conditions.

The A3941 is a full-bridge MOSFET driver (pre-driver) requiring a single unregulated supply of 7 to 50 V. It includes an integrated 5 V logic supply regulator. The four high current gate drives are capable of driving a wide range of N-channel power MOSFETs, and are configured as two high-side drives and two low-side drives. The A3941 provides all the necessary circuits to ensure that the gate-source voltage of both high-side and low-side external FETs are above 10 V, at supply voltages down to 7 V. For extreme battery voltage drop conditions, correct functional operation is guaranteed at supply voltages down to 5.5 V, but with a reduced gate drive voltage. The A3941 can be driven with a single PWM input from a Microcontroller and can be configured for fast or slow decay. Fast decay can provide four-quadrant motor control, while slow decay is suitable for two-quadrant motor control or simple inductive loads. In slow decay, current recirculation can be through the high-side or the low-side MOSFETs. In either case, bridge efficiency can be enhanced by synchronous rectification. Cross conduction (shoot through) in the external bridge is avoided by an adjustable dead time. A low-power sleep mode allows the A3941, the power bridge, and the load to remain connected to a vehicle battery supply without the need for an additional supply switch. The A3941 includes a number of protection features against under voltage, over temperature, and Power Bridge faults. Fault states enable responses by the device or by the external controller, depending on the fault condition and logic settings. Two fault flag outputs, FF1 and FF2, are provided to signal detected faults to an external controller.

Features

  • High current gate drive for N-channel MOSFET full bridge
  • High-side or low-side PWM switching
  • Charge pump for low supply voltage operation
  • Top-off charge pump for 100% PWM
  • Cross-conduction protection with adjustable dead time
  • 5 to 50 V supply voltage range
  • Integrated 5 V regulator
  • Diagnostics output
  • Low current sleep mode

Schematic

Parts List

Connections

 

Truth Table

Photos

6V Lead Acid Battery Charger using BQ24450

6V Lead acid (SLA) battery charger project is based on BQ24450 IC from Texas instruments. This charger takes all the guesswork out of charging and maintaining your battery, no matter what season it is. Whether you have a Bike, Robot,  RC Car,  Truck, Boat,  RV, Emergency Light, or any other vehicle with a 6v battery, simply hook this charger maintainer up to the battery. The BQ24450 contains all the necessary circuitry to optimally control the charging of lead-acid batteries. The IC controls the charging current as well as the charging voltage to safely and efficiently charge the battery, maximizing battery capacity and life. The IC is configured as a simple constant-voltage float charge controller. The built-in precision voltage reference is especially temperature-compensated to track the characteristics of lead-acid cells, and maintains optimum charging voltage over an extended temperature range without using any external components. The low current consumption of the IC allows for accurate temperature monitoring by minimizing self-heating effects.  In addition to the voltage- and current-regulating amplifiers, the IC features comparators that monitor the charging voltage and current. These comparators feed into an internal state machine that sequences the charge cycle.

For low charging current, you can use SMD Q1 transistor on the bottom of PCB, for higher charging currents you should use a through-hole (TO247) transistor, like TIP147 on the top of PCB.

The circuit has been designed for PNP transistor (Q1) that’s why the PCB jumper is shorted to R8 by default. You can also use an NPN transistor, in this case, Omit R6, Use R2, Jumper has to be shorted the other way.

Features

  • Supply 10V DC
  • Screw Terminals For DC Supply Input & Battery
  • Supply Current 1Amp
  • Charging Current 500mA
  • Regulate Voltage & Current during charging
  • Precision Temperature-Compensated Reference

Schematic

Parts List

Photos

 

BQ24450 Datasheet

+9V to 60V PWM 2.3A Solenoid Valve Driver using DRV101

The DRV101 is a low-side power switch employing a pulse-width modulated (PWM) output. Its rugged design is optimized for driving electromechanical devices such as valves, solenoids, relays, actuators, and positioners. The DRV101 module is also ideal for driving thermal devices such as heaters and lamps. PWM operation conserves power and reduces heat rise, resulting in higher reliability. In addition, an adjustable PWM potentiometer allows fine control of the power delivered to the load. Time from dc output to PWM output is externally adjustable. The DRV101 can be set to provide a strong initial closure, automatically switching to a soft hold mode for power savings. The duty cycle can be controlled by a potentiometer, analog voltage, or digital-to-analog converter for versatility. A flag output LED D2 indicates thermal shutdown and over/under current limit. A wide supply range allows use with a variety of actuators.

Features

  • HIGH OUTPUT DRIVE: 2.3A
  • WIDE SUPPLY RANGE: +9V to +60V
  • COMPLETE FUNCTION
  • PWM Output
  • Internal 24 kHz Oscillator
  • Digital Control Input
  • Adjustable Delay (Capacitor C1)
  • Adjustable Duty Cycle P1 Potentiometer
  • Over/Under Current Indicator
  • FULLY PROTECTED
  • Thermal Shutdown with Indicator
  • Internal Current Limit

Applications

  • ELECTROMECHANICAL DRIVERS:
  • Solenoids Positioners
  • Actuators High Power Relays/Contactors
  • Valves Clutch/Brake
  • FLUID AND GAS FLOW SYSTEMS
  • INDUSTRIAL CONTROL
  • FACTORY AUTOMATION
  • PART HANDLERS
  • PHOTOGRAPHIC PROCESSING
  • ELECTRICAL HEATERS
  • MOTOR SPEED CONTROL
  • SOLENOID/COIL PROTECTORS
  • MEDICAL ANALYZERS

Schematic

Parts List

Measurements

Photos

 

 

 

DRV101 Datasheet

Heat Activated Cooling Fan Controller

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Heat activated cooling fan controller is a simple project which operates a brushless fan when the temperature in a particular area goes above a set point, when temperature return normal, fan automatically turns off. The project is built using LM358 Op-amp and LM35 temperature Sensor. Project requires 12V DC supply and can drive 12V Fan. This project is useful in application like Heat sink temperature controller, PC, heat sensitive equipment, Power supply, Audio Amplifiers, Battery chargers, Oven etc

The SMD SO8 LM35 used as temperature sensor, LM358 act as comparator and provides high output when temperature rise above set point, high output drive the Fan through driver transistor. The LM35 series are precision integrated-circuit temperature devices with an output voltage linearly-proportional to the Centigrade temperature. The LM35 device has an advantage over linear temperature sensors calibrated in Kelvin, as the user is not required to subtract a large constant voltage from the output to obtain convenient Centigrade scaling. The LM35 device does not require any external calibration or trimming to provide typical accuracy of ±¼°C at room temperature. Temperature sensing range 2 to 150 centigrade. LM35 provides output of 10mV/Centigrade.

Features

  • Supply 12V DC 1Amps
  • Fan 12V DC , 500mA
  • Range : 2 °C to 150 °C
  • Open Collector Output
  • It can drive PC fan
  • Onboard preset to set the Fan trigger level
  • Onboard Power LED
  • Onboard Output LED
  • Output Driver Transistor
  • Header Connector for Supply and Fan
  • PCB dimensions 59.85 mm x 12.70 mm

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Edgeberry: Transforming Raspberry Pi to edge IoT

Edgeberry Base Board image

Recently there has been a buzz about EdgeBerry, an innovative, open-source platform created by Belgium-based maker Sanne Santens. Edgeberry simplifies the development and deployment of IoT devices, by blending hardware, software, and mechanical integration possibilities. It can assist in the transformation of a Raspberry Pi into powerful IoT edge solutions, making it an ideal tool for industrial and residential applications.

The Edgeberry Baseboard is the key to it all

At the heart of the Edgeberry ecosystem is the Base Board, a versatile carrier board that connects to a Raspberry Pi through its GPIO header. While it differs from the typical HAT format, it provides a range of key features to streamline the setup of IoT devices. These include a two-color LED, a buzzer for notifications, a 3A step-down converter, and a 12V power jack. The expansion slot for  Hardware Cartridges is one of the platform’s most exciting features, enabling the addition of modular components that expand the Pi’s functionality.

Note that the  Base Board is flexible for hardware expansion. The base board brings all unused GPIO pins to an expansion slot, allowing for the attachment of modular Hardware Cartridges. This modularity adds tailored functionality to fit various IoT applications. Two cartridges are available: the Console & CAN Cartridge, which adds CAN-bus connectivity and a USB console, and the Sense’n’Drive Cartridge, which offers six digital outputs and an I²C sensor port. Both are useful for a wide range of industrial and residential IoT applications, and with the availability of a KiCad template, users can design their custom cartridges.

According to Santens, Edgeberry was developed with the goal of making edge computing simpler and more flexible:

“Edgeberry is an open-source ecosystem that enhances your favorite single-board computer with hardware, software, and mechanical integration possibilities, making it easier to explore the connected device aspect in your creative solutions.”

EdgeBerry has a software platform

The Edgeberry platform isn’t just about hardware. The accompanying Edgeberry Device Software connects to the Edgeberry Dashboard, enabling remote device management. This software allows users to manage connected devices, track their performance, and assign permissions via a web interface. Though still under development, the dashboard is accessible, allowing a centralized way to manage the Edgeberry setup.

Edgeberry’s hardware is licensed under the CERN OHL-W license and software under the GNU GPLv3, hosted on GitHub. This ensures that the community can freely access and contribute to the project.

For pricing, the Edgeberry Base Board is available for $47 on tindie, with additional hardware cartridges like the Console & CAN Cartridge and Sense’n’Drive Cartridge priced at $30 and $25, respectively. A 3D-printed enclosure is also available for an additional $21, offering a complete package for those looking to protect their setup.

Vantron HCAM26 Wi-Fi Camera for long-range Security with local storage

Vantron has recently launched the HCAM26 Wi-Fi Camera, a high-definition security camera designed for long-range security uses like in remote areas, isolated plants, and smart homes. It uses the sub-1GHz IEEE 802.11ah Wi-Fi HaLow standard for long-range connectivity, supporting up to 1 km of transmission distance with strong wall penetration capabilities. Key features include 4K (2592 x 1944) video output, 5.0-megapixel high-resolution resolution, two-way audio communication, local storage via a Micro SD slot, and ultra-low power consumption with a 2600mAh Li-ion battery. The camera is powered by a quad-core ARM Cortex-A7 processor, RISC-V MCU with AI capabilities supported by a 2.0 TOPS NPU, H.265/H.264 video codecs support, and offers connectivity options like USB Type-C and Micro HDMI.

This camera is approved by FCC and TELEC, so it’s safe to use in the US and Japan. It is suitable for use in remote places, smart homes, factories, and other spots where you need a dependable and low-power efficient security camera.

Previously, we covered a range of cameras including the E-con Systems Camera, Arducam 108MP USB 3.0 Camera, T-cam Mini, and many more, feel free to explore these products if you’re interested in this.

Vantron HCAM26 Wi-Fi Camera Specifications:

  • Processor: Quad-core ARM Cortex-A7 32-bit vision processor
  • MCU: RISC-V MCU
  • AI: 2.0 TOPS NPU, supports INT8/INT16
  • Memory: 1GB DDR4
  • Storage: 8GB eMMC, 1 x Micro SD slot (for storage expansion)
  • Camera:
    • 5 MP 1/4″ CMOS image sensor
    • Resolution: 2592 x 1944 (QSXGA)
    • Output: 8-/10-bit RGB RAW
    • Frame Rate: VGA @ 30fps, QVGA @ 60fps, QQCIF @ 120fps
    • Lens: 6P construction, F2.4 aperture, 73.9° (V) FOV, 92.4° (H) FOV, 119.9° (D) FOV
    • Focal Length: EFL 1.785mm, BFL 0.934mm
  • Video Encoding:
    • ISP: Max. 14MP
    • Codec: H.265/H.264
    • Frame Rate:
      • 3840 x 2160 @ 30fps + 1080p @ 30fps
      • 3840 x 2160 @ 30fps decoding
  • Wi-Fi:
    • Standard: IEEE 802.11ah (Wi-Fi HaLow)
    • Mode: Station
    • Frequency: US 902-928MHz, JP 916.5-927.5MHz
    • Security: WPA3, AES, SHA1, SHA2
  • Audio: 1 x Mic input, 1 x 1W speaker, two-way audio
  • I/O Ports:
    • 1 x USB Type-C
    • 1 x Micro HDMI (up to 4K @ 30Hz, no sound output)
  • Buttons: 1 x Power button, 1 x Restore button (reboot/factory reset)
  • LED Indicators: Power, Wi-Fi HaLow connectivity
  • Operating System: Linux Yocto (support by request)
  • Environment:
    • Operating Temperature: -10°C to +50°C
    • Storage Temperature: -20°C to +70°C
    • Humidity: 5% to 95% RH (non-condensing)
  • Certifications: FCC, TELEC
  • Power:
    • Input: 5V/2A DC via USB Type-C
    • Consumption: Active: 198mW; Standby: 35μW; Average: <3W
    • Battery: 2600mAh Li-ion, up to 4 hours operation
  • Dimensions: 91.6mm x 65mm x 47.2mm

The camera comes with Yocto-based Linux software that you can use to control it and watch the videos on your phone. You’ll also need a special router called a HaLow access point to connect the camera to your Wi-Fi. There are different options for this, like the Vantron HAP101 or HAP103, or other brands like AsiaRF. You can also add a HaLow USB adapter, mini PCIe module, or Raspberry Pi HAT to your computer to make it work with the camera.

After reviewing the details, I understand the Vantron HCAM26 HaLow IP camera is an ideal device for home security and property monitoring. It can see things from far away and takes really clear videos. You can easily set it up and watch over your property. However, you can’t buy it directly from Vantron. You can get a quote from the manufacturers or visit Vantron’s website for more information.

OneXPlayer M1 Mini PC: Featuring Intel Core Ultra 9 185H with Intel Arc Graphics, PCIe 4.0, and OCuLink for External GPU

The OneXPlayer M1 mini PC by One-Netbook is a compact yet powerful computing device. It features Intel’s Core Ultra 9 185H Meteor Lake processor with integrated Intel Arc graphics, and supports external GPUs via OCuLink, making it suitable for both gaming and professional applications.

The system includes an M.2 2280 slot supporting PCIe 4.0 x4 storage, a SODI-MM slot for up to 32GB of DDR5-5600 memory, and a wireless card with WiFi 6E and Bluetooth 5.2. This setup allows for efficient memory and storage expansion, along with advanced connectivity options.

This system also supports the OCulink interface. The OCulink interface is a PCI Express small connector standard designed for expanding graphics cards, mobile devices, and external peripherals. It uses native PCIe transmission, eliminating the need for a control chip and providing lower transmission loss compared to Thunderbolt. OCulink supports data transfer rates up to 16.0 GT/s, offering higher stability and efficient “plug and play” functionality for external devices.

The OneXPlayer M1 Mini PC with Intel Core Ultra 9

The OneXPlayer M1 mini PC specification:

  • Processor: Intel Core Ultra 9 185H Meteor Lake processor, 22 Threads, up to 5.1 GHz
    • Core: 16
      • 6x performance core up to 5.1GHz
      • 8x efficient core up to 3.8GHZ
      • 2x low-power high-efficiency core up to 3.8GHz
    • cache: 24 MB Intel Smart Cache
    • Processor Base Power: 45 W
  • GPU: Intel Arc Graphics, max dynamic frequency: 2.35 GHz, supporting ray tracing
  • NPU: Intel AI Boost with a maximum frequency of 1.4GHz
  • System Memory: Up to 32GB DDR5 5600MHz via SO-DIMM slot
  • Storage: M.2 Key-M socket (2280, PCIe 4.0 x4)
  • Audio: 3.5mm audio jack for microphone and headset
  • Antenna: Dual wireless antenna
  • Connectivity:
    • WiFi 6E
    • Bluetooth 5.2
    • Ethernet port
  • Interface:
    • 1x OCulink  port for external graphics cards
    • 2x Type-C 4.0
    • 2x HDMI
    • 1x DisplayPort
    • USB:
      • 1x USB-A 3.2
      • 1x USB-A 2.0
    • 1x TF card slot
  • Power: 100W Type-C GaN charger adapter
  • Dimensions: 196 x 120 x 32 mm
  • Weight: 615 gm

The M1 Mini PC features a unique Turbo button, which makes it stand out in the mini PC industry. With a single press, the power consumption increases to 60W, delivering enhanced performance for tasks like video export, modeling rendering, and maximizing game performance. By default, the device operates at 45W, but users can easily switch to Turbo mode for a performance boost whenever needed. Additionally, the device features RGB lighting effects, and a magnetic cover for easy SSD replacement, and can function as an expansion dock, providing extra connectivity options for improved functionality.

The system features advanced cooling management with dual pure copper cooling and a fin area of 189,000 square mm. It delivers an airflow of 14.3 CFM, ensuring efficient heat dissipation during high-load graphics applications and gaming. This setup allows for continuous, stable operation, optimizing performance for detailed and realistic visuals.

Previously, we covered a range of mini-PCs including the ASUS Chromebox 5a, Palmshell PuER N1, Mekotronics R57, AAEON de next-TGU8-EZBOX, MINIX Z100-AERO, and many more. Feel free to explore these products if you’re interested.

The OneXPlayer Mini PC M1 with Intel Core Ultra 9 is available in three configurations, each with two options, and varying prices. For more details, visit the product page. It is also available on AliExpress at $664.04 with shipping charges.

Pololu H2 High-Power DC Motor Driver for Robotics

Pololu H2 High-Power DC Motor Driver

The Pololu H2 High-Power DC Motor Driver 36v11 CS is a compact and efficient motor driver designed for high-power brushed DC motors. Measuring just 1.3″ x 0.8″, it supports a range of 5V to 60V and can handle up to 11 amps of current. Even though it doesn’t have a special cooling system, it’s made in a way that keeps it from getting too hot. It’s got some stuff that keeps it from breaking. It won’t get damaged if the power goes backward, and it can tell how much electricity the motor uses.

If the power gets too weak, it’ll stop automatically. It’s easy to integrate with 3.3V or 5V logic systems and requires only two I/O lines for control. This new H2 driver is better than the old ones because it can handle more power, it can tell how much electricity the motor is using, and it’s better at finding problems. You can use it to control large DC motors in high-power projects.

Pololu H2 High-Power DC Motor Driver size

Previously, we have written about other interesting motor drivers like the FOCN BLDC Motor Driver, the Brushed DC Motor Driver, the MP6612 – 45V, 5A, H-bridge DC Motor Driver, and much more, feel free to check those out if you are interested in the topic.

Pololu H2 High-Power DC Motor Driver Specifications:

  • Motor Driver: Discrete MOSFET H-bridge
  • Maximum Continuous Current: 11 A
  • Current Sensor:
    • On-board ACS711 Hall effect sensor
    • Sensitivity: 40 mV/A at 3.3 V; 60 mV/A at 5 V
  • Protection Features:
    • Reverse-voltage protection
    • Undervoltage shutdown
    • Short circuit protection
    • Fault detection (reports via FLT pin)
  • No Over-temperature Protection: Requires external monitoring for safe operation
  • PWM Frequency Support: Up to 100 kHz
    • Minimum high pulse duration: 0.25 µs
    • Minimum off time: 0.3 µs
  • Control Interface:
    • Two PWM inputs (PWMA, PWMB)
    • Direct control of motor outputs (OUTA, OUTB)
  • Voltage Range: 5 V to 60 V (absolute maximum)
  • Logic Input Voltage Compatibility: 3.3 V and 5 V logic
  • Dimensions:  33 mm x 20 mm

The Pololu H2 High-Power DC Motor Driver features two 0.086″ (2.18 mm) diameter mounting holes for #2 or M2 screws, making it easy to secure in various setups. For connectivity, it provides motor and power connections through large holes spaced 5 mm apart or 0.1″-spaced holes, allowing flexibility in different configurations. The logic connections are compatible with breadboards, perfboards, and standard 0.1″ connectors. The driver comes with two 8-pin straight breakaway male headers and one 4-pin set of 5mm terminal blocks, which may be supplied as a continuous or separable piece, to simplify integration into your projects.

This Pololu H2 High-Power Motor Driver is a really good tool for controlling big DC motors. Despite its small size, it can do a lot, even though it’s not very big. It’s got some stuff that keeps it from breaking. It even has a built-in thing that tells you how much electricity the motor is using. If you’re making something that needs a powerful motor, then you can use this motor driver. Make sure to take precautions when you are using it.

For more information about the Pololu H2 High-Power Motor Driver, visit the product page. It’s also available on other websites like Core Electronics and EXP Tech, and the price might be different depending on where you buy it.

Bus Pirate 5XL and 6 hardware debugging tools with color terminal

The Bus Pirate 5XL and 6 are open-source hardware debugging tools that help you connect and work with different chips and sensors, like the RP2350A and RP2350B. It takes simple commands and turns them into different languages, like 1-Wire, I2C, SPI, and UART. It has features like two-way communication for input and output, voltage measuring and current measuring, an adjustable power supply, and a user-friendly interface with a bright LCD screen and color display support.

This hardware debugging tool comes with several handy features. They have buffered IOs, allowing them to connect directly with voltages from 1.2 to 5 volts and provide 8 bidirectional pins for data. You can measure voltage and current in real-time, with readings shown on both the screen and terminal, and there’s even a programmable hardware fuse to limit current up to 500mA. The built-in power supply lets you set the output from 1 to 5 volts and handle up to 400mA, so you can easily power different devices. The color terminal display includes a status toolbar that shows pin functions and voltages. It has a special button that can do the same thing over and over again, so you don’t have to type it out every time.

We can find some differences between Bus Pirate 5, 5XL, and 6, which are based on RP2040 MCU, in the table below.

FeatureBus Pirate 6Bus Pirate 5XLBus Pirate 5
CoresRP2350B ARM M33 x 2RP2350A ARM M33 x 2RP2040 ARM M0 x 2
Speed133MHz133MHz125MHz
RAM512Kbytes512Kbytes264Kbytes
PIO State Machines12128
LEDs18 RGB LEDs18 RGB LEDs18 RGB LEDs
Flash Storage1Gbit NAND (100MB usable)1Gbit NAND (100MB usable)1Gbit NAND (100MB usable)
"Look Behind" BufferYes (8 pins)NoNo

Previously, we have written about other interesting hacking tools like the RF hacking device, the LUNA hacking multitool, the 4-Port Nano hub, and much more, feel free to check those out if you are interested in the topic.

Bus Pirate 5XL and 6 Specifications:

  • Buffered I/O Pins:
    • 8 bidirectional buffered I/O pins
    • Supports voltage levels from 1.2V to 5V
  • Voltage and Current Measurement:
    • Real-time voltage monitoring for each pin
    • Current usage monitoring
    • Programmable hardware fuse with adjustable current limit from 0 to 500mA
  • Display and Terminal:
    • VT100 terminal emulation
    • Status toolbar shows pin functions and voltages
    • Color terminal support
  • Automation Feature:
    • Dedicated button to automate repetitive debug commands
  • Programmable Power Supply:
    • Adjustable output voltage: 1V to 5V
    • Maximum output current: 400mA

The Bus Pirate 5XL and 6 come with powerful RP2040 or RP2350 chips, featuring dual ARM cores that support a range of hardware interfaces and firmware that’s easy to update by simply dragging and dropping a file onto a USB disk drive. The hardware design includes an output expander; while the Bus Pirate 5 and 5XL use shift registers to provide extra outputs, the Bus Pirate 6 achieves this with additional IO pins. It has a special part that can check the voltage on 16 different pins at the same time. So, you can see what’s happening with your hardware in real time. Bidirectional buffers enable communication across different voltages (1.2 to 5 volts), and the “Look Behind” buffer in the Bus Pirate 6 provides an always-on logic analyzer feature.

The Bus Pirate 5XL and 6 have a built-in power supply that you can adjust to different levels. It can also measure how much current is flowing and stop it if it gets too high to protect your devices. This device has a special feature that stops electricity from flowing backward, so it won’t damage the inside of the tool. Additional features include toggleable 10K pull-up resistors on each IO pin, main and auxiliary IO connectors for easy debugging, 1Gbit NAND flash for storing configurations and logs, and a 240×320 pixel color LCD display that shows pin labels, voltage, and status information.

Color VT100 terminal emulation

Commands are typed into a serial terminal. The new VT100 mode allows you to see color text and has a status bar that shows the function and voltage of each pin.

The Bus Pirate 5XL and 6 hardware debugging tools are really flexible tools for hardware hackers, having many features like fixing problems and merging with various electronic components. The choice between Bus Pirate 5, 5XL, and 6 depends on the specific requirements, such as additional IOs, processing power, and integrated features like the “Look Behind” buffer. You can get Bus Pirate 5 (RP2040) from here for $42.50 and the cable kits from its official site.

You can find more details about the Dangerous Prototypes Bus Pirate 5, 5XL, and 6 on their hardware wiki page. For additional information on hardware design and firmware source code, you can check out the company’s GitHub page. However, if you want to know more about RP2350A and RP2350B, you can find the details on their official RP2350 page.

Exceptional Performance MI1001 Mini-ITX Motherboard

Powered by 14th/13th/12th Gen Intel® Core™ DT Processors with 10G LAN

IBASE Technology Inc., a leading manufacturer of embedded systems and industrial motherboards, launches the MI1001 Mini-ITX motherboard, powered by 14th/13th/12th Gen Intel® Core™ DT processors (RPL-S Refresh Platform) with the Intel® Q670E chipset. This advanced motherboard supports up to 64GB of DDR5 memory and features integrated Xe graphics architecture that provides support for multiple displays, making it ideal for applications requiring high-quality video output and graphics performance. It offers exceptional performance for industrial and commercial applications, ensuring reliability and versatility for a variety of uses such as smart retail, automation, and IoT devices.

MI1001 FEATURES:

  • 14th/13th/12th Gen Intel® Core i9/i7/i5/i3 DT processors
  • 2x DDR5 SO-DIMM sockets, Max. 64GB
  • Intel processor integrated graphic supports eDP, LVDS and 1x DisplayPort (1.4a) (DP++), HDMI (2.0)
  • 2x Intel® 2.5G LAN & 2x Intel® 10G LAN
  • 4x USB 3.2, 2x USB 2.0, 2x COM, 2x SATA III
  • 1x PCI-E (x16) [Gen.5.0]; 2x M.2 (E-Key and M-Key)
  • Supports watchdog timer, Digital I/O, iAMT (16.1), TPM (2.0), +24V only DC input

The MI1001 comes in two distinct models: the MI1001AF-10G, which is equipped with dual 10GbE and dual 2.5GbE LAN ports, and the MI1001AF-Q, which features dual 2.5GbE LAN ports. The advanced LAN options in the MI1001AF-10G make it particularly suited for bandwidth-intensive applications. Both models include support for 4x USB 3.2, 2x USB 2.0, 2x SATA III, 2x COM ports, and 2x M.2 expansion slots (E-Key and M-Key). The M.2 M-key slot utilizes PCI-E (x4) lanes and supports NVMe SSDs, ensuring ultra-fast data transfer speeds for demanding applications. The board also features HDMI, DisplayPort, LVDS, and eDP interfaces.

Enhanced security features like TPM 2.0 and modern manageability, thanks to Intel’s iAMT (16.1) technology, make the MI1001 suitable for secure data transmission and remote management. These features are critical for secure data transmission and remote monitoring in industrial environments.

For more information, please visit www.ibase.com.tw

xMEMS Micro Speaker Technology Delivers High-Quality Audio to New SOUNDPEATS TWS Earbuds

xMEMS’ groundbreaking solid-state full-silicon MEMS speaker, Cowell, brings crisper treble definition and improved soundstage separation to SOUNDPEATS Capsule3 Pro+ TWS earbuds.

xMEMS Labs, developers of the foremost platform for piezoMEMS innovation and creators of the world’s leading all-silicon micro speakers, today announced collaboration with SOUNDPEATS to equip its all-new Capsule3 Pro+ TWS earbuds with its Cowell micro speaker. Cowell is the world’s smallest full-range, all-silicon, solid-state speaker that delivers precise, high-fidelity, high-resolution audio, phase consistency, and high-frequency extension.

Capsule3 Pro+ are the first product from SOUNDPEATS to leverage xMEMS’ solid-state micro speakers, and, as a result, excel in sound quality and elevate the user listening experience.

The Capsule3 Pro+ TWS earbuds use xMEMS’ Cowell as the tweeter for exceptional high-frequency response and a 12mm dynamic driver for mid-bass production. With the dual speakers working in tandem, the earbuds deliver well-balanced sound with both powerful bass and pristine high-frequency details – that overcome the typical sound quality limitations of TWS earbuds. Consumers can also expect a more comfortable and ergonomic fit with the Capsule3 Pro+ TWS earbuds due to the integration of xMEMS’ compact hardware.

According to VP Marketing and Business Development at xMEMS Mike Housholder, “Cowell is a leap forward in audio fidelity, setting a new standard for high-resolution, lossless audio in TWS earbuds. We’re excited to bring the Cowell micro speaker to SOUNDPEATS specifically and the TWS market more broadly – helping manufacturers develop high-quality audio products at scale and stand out in an increasingly competitive market.”

The quality of Cowell’s mid-to-high range sound and enhanced high-frequency detail immerses consumers in a broader soundstage where every detail comes to life with unparalleled clarity and precision.

Measuring 3.2 x 6.0 x 1.15mm and weighing only 56 milligrams, Cowell is the first speaker to use xMEMS’ second-generation M2 unit architecture, offering increased volume in a smaller form factor. Available in both top-firing and side-firing packages, Cowell also provides additional sound pressure above 1kHz, significantly improving the speech signal-to-noise ratio of voices and enhancing the clarity of vocals and instruments.

The Capsule3 Pro+ earbuds support LDAC, a high-efficiency audio codec that enables high-resolution audio with a maximum sampling rate of 96kHz and 24-bit depth when paired with a compatible device. Certified as Hi-Res Audio Wireless, these earbuds meet the Japan Audio Society’s standards for high-frequency reproduction and signal processing.

Along with high-quality audio, the new Capsule3 Pro+ earbuds also offer AI adaptive environmental noise cancellation, which detects and reduces noise based on external conditions and the wearing state, providing an immersive and interference-free noise cancellation experience.

The six built-in microphones accurately capture noise during calls, providing a high-definition and quiet environment. Features such as wind noise reduction, 43 hours of battery life, dual-device connectivity, and low-latency gaming mode further enhance the consumer experience.

Recently, xMEMS has also announced several reference designs leveraging Cowell, including the industry’s first 2-way over-ear headphone reference design, as well as cutting-edge reference designs for TWS earbuds and in-ear-monitors.

The SOUNDPEATS Capsule3 Pro+ TWS earbuds are available for purchase here for less than $100.

Rejeee now has a LoRaWAN-Enabled Waterproof Road Temperature Sensor

With IoT’s increasing prevalence, sensors play a vital role, and temperature sensors are some of the most commonly used. The Rejeee Temperature Sensor is one example of these devices. It is a 3-way DS18B20 waterproof temperature sensor embedded with LoRaWAN making connectivity more robust.

The Rejeee Temperature Sensor uses a Cortex-M processor and runs on replaceable Lithium AA batteries (ER145052), drawing a peak current of 120 mA and a standby current of just 12 μA. These specs are relevant since this setup allows it to last up to 5 years with 10-minute reporting intervals. Furthermore, the sensor has an operating temperature range, from -40°C to 85°C, and can measure temperatures between -40°C and 125°C. It can withstand humidity up to 95% RH.

The DHT22 measures temperature and humidity but isn’t very durable and lacks waterproofing. In contrast, the Rejeee sensor is more rugged and waterproof, making it a better choice for use in extreme conditions.

It is useful for:

  • Cold storage facilities: Ensures the protection of sensitive goods by monitoring sub-zero temperatures.
  • Greenhouses: Helps maintain the right temperature for plant growth.
  • Data centers: Monitors rack-level temperatures to prevent equipment overheating.
  • Buildings: Manages indoor climates for comfort and energy efficiency.

Rejeee’s Temperature Sensor uses LoRaWAN for wireless communication as mentioned earlier. This technology allows the sensor to send data over long distances with minimal power, making it ideal for remote areas. Unlike the DS18B20, which needs a wired connection and extra components for remote use, Rejeee’s sensor connects easily over large areas without the need for extensive infrastructure due to its LoRaWAN compatibility. This makes it a better choice for large or remote IoT projects.

The sensor transmits data wirelessly at speeds from 300 bps to 62.5 kbps. It has a maximum transmit power of 22dBm and a receiver sensitivity of -140 dBm. It supports frequency ranges from 433-510 MHz and 863-928 MHz. The device is compact, measuring 103 mm in length, 60 mm in width, and 27 mm in height.

schematic of the sensor

Features:

  • Signal indicator light: Red LED for indicating Power; Green LED for indicating data transmission
  • Left on/off Button
  • Right data button
  • Battery Compartment

The Rejeee temperature sensor, designed for waterproof and long-range communication, is available for purchase through RAK Wireless.

The datasheet provides detailed information about the device’s specifications and usage. The user manual, page 8, details the device configuration and Network Server Configuration.

RISC-V Cluster from Milk-V Supports Jupiter NX and Megrez NX Modules

RISC-V Cluster 08 from Milk-V

The Milk-V Cluster 08 is a high-performance full-stack RISC-V cluster designed for multiple operations across all the major platforms. Delivering up to 32 Gbps cluster-wide bandwidth and 16 Gbps per node, powered by the FSL1030M switch chip. Each node supports NVMe SSDs and is powered by a RISC-V CPU, and it’s available in Jupiter NX and Megrez NX configurations, which provide AI power to NVIDIA’s JetsonNANO and XavierNX modules. The cluster can manage up to 8 nodes with remote access, firmware updates, and cross-architecture inference, supporting ARM, RISC-V, and x86 architectures. Its modular and open-source design, including 2D and 3D schematics, allows for easy customization and integration into various systems. The Milk-V Jupiter NX is optimized for AI tasks and multimedia, with dual-screen output, support for triple camera input, and up to 2 TOPS AI compute power, while the Milk-V Megrez NX offers a quad-core SiFive P550 processor with up to 19.95 TOPS AI compute power and 8K video decoding, making the cluster ideal for data-intensive, AI-driven applications.

Previously we have written about many different types of cluster boxes like the Mixtile Cluster Box, the DeskPi Super6C is the Raspberry Pi cluster, the Turing Machines RPI CM3, the  Turing Pi Clusterboard, the Raspberry Pi Cluster Hat, and many more

Milk-VJupiterNX
Milk-VJupiterNX

The Milk-VJupiterNX is a RISC-V module designed as a replacement for the Jetson NANO, which is why it can have AI and multimedia features. It’s fully compatible with the Jetson NANO baseboard and supports multimedia technologies like OpenCL 3.0, Vulkan 1.3, and hardware-accelerated video decoding for H.264, H.265, VP8, and VP9. Additionally, It supports dual-screen output up to 1920×1440@60FPS and triple camera input up to 16MP. With an 8-core RISC-V AI CPU, it delivers up to 2 TOPS of AI computing power and operates in temperatures ranging from -40°C to 85°C.

Milk-VMegrezNX

On the other hand, the Milk-VMegrezNX is a RISC-V module designed as an alternative to the NVIDIAJetsonXavierNX. It features a quad-core SiFive P550 processor and a built-in NPU that delivers up to 19.95 TOPS of AI power, suitable for demanding applications. Compatible with the Jetson Xavier NX baseboard, it integrates easily into existing setups. The module includes a GPU that supports OpenGL ES 3.2, OpenCL 1.2, and Vulkan 1.2, and can decode video up to 8K and encode up to 1080p at 60fps.

At the time of writing the company has not released any pricing information for the RISC-V Cluster but, the company has released product pages for the Milk-V Cluster 08, the Milk-V Jupiter NX, and the Milk-V Megrez NX you can check these out for more information.

SenseCAP T1000-E – A Compact, Multi-Protocol GPS Tracker with Long Range and Meshtastic Support

Seeed Studio SenseCAP T1000-E is a compact, high-performance tracking device designed for the Meshtastic open-source mesh network project. The device is designed for situations where mobile signal or internet connection is limited such as hiking, camping, or emergency rescue. The device features Semtech’s LR1110 LoRa module, Nordic’s nRF52840 Bluetooth, and MediaTek’s AG3335 GPS module, altogether it offers high-precision, low-power positioning, and communication.

The tracker is small and can fit in your wallet as it’s from factor resembles a credit card, on top of that it supports multiple protocols, including LoRa, Bluetooth 5.0, Thread, and Zigbee. Additionally, it supports interfaces like four Pogo pins and USB support for firmware upgrades and serial logging. All these features make this device suitable for long-range communication needs in low-power settings. It also supports region selection through the Meshtastic app and is compatible with a wide range of devices and networks, making it versatile for outdoor activities and situations where reliable communication is needed.

Previously we have written about similar products like the Safebee GPS Tracker, the Seed Studio Wio Tracker, the TickTagOpenSource, and much more, feel free to check those out if you are interested in the topic.

SenseCAP T1000-E GPS Tracker Specifications

  • SoC: Nordic Semiconductor nRF52840
    • 32-bit Cortex-M4 CPU with FPU at 64 MHz
    • 1 MB Flash, 256 kB RAM
    • Arm TrustZone Cryptocell 310 security
  • Wireless Connectivity:
    • Semtech LR1110: LoRa/(G)FSK transceiver (150-960 MHz), LoRaWAN 1.0.4 compatible
    • GNSS (GPS/BeiDou) and Wi-Fi (802.11b/g/n) passive scanning
    • Bluetooth 5.1 LE for setup (via nRF52840)
  • Sensors:
    • Temperature sensor: Accuracy ±1°C, Range -20°C to +60°C
    • Light sensor: 0% (dark) to 100% (bright)
    • 3-axis accelerometer for motion detection
  • Indicators and Controls:
    • 1 LED and 1 buzzer for status alerts
    • 1 button for device operation
  • Power:
    • Input: 4.7 to 5.5V DC via USB magnetic charging cable
    • Battery: 700mAh rechargeable lithium with battery level monitoring
  • Physical Specifications:
    • Dimensions: 85 x 55 x 6.5 mm
    • Weight: 32 grams
  • Environmental:
    • Operating temperature: -20°C to +60°C
    • Charging temperature: 0 to +45°C
    • Humidity: 5% to 95% (non-condensing)
    • IP Rating: IP65 (dust and water resistance)
  • Certifications: CE, FCC

The T1000-E tracker features four pogo pins that support USB for DFU (Device Firmware Upgrade), serial logging, and API access, making device management and debugging easier. It is compatible with Meshtastic open-source firmware, which enables a decentralized mesh network for long-range, low-power messaging and GPS sharing. Meshtastic uses LoRa radios to provide off-grid communication in areas without infrastructure, offering encrypted messaging without the need for routers or phones. The Meshtastic app is available on Android and iOS. More information about the product can be found on the Seed Studios Wiki Page.

The SenseCAP Card Tracker T1000-E for Meshtastic is available for purchase on Seeed Studio for $39.90 and includes a 1-meter USB charging cable.

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