Open Thermal Camera Is Thermal Imaging for the Rest of Us

One application of thermal imaging which has been experiencing a surge in recent times is the application of thermal imaging in the detection of faults in circuits. While this has proven a very interesting and reliable way for evaluating Circuit boards before committing to mass production, the cost of the standalone solutions and even the smartphone adapter based thermal cameras and accompanying app has been a challenge for most users as they are usually expensive and not open source. To solve this problem and democratize access to the thermal camera for use in Circuit evaluation, TheMarpe, has developed an Open-source alternative which is rightly called the Open Thermal Camera.

The Open Thermal Camera

The Open thermal Camera uses the SmartPhone adapter model as it comprises of a thermal camera and a mobile app. The thermal camera is designed to plug into the MicroUSB port on the phone, with a new release of the thermal camera coming with a USB-C option to support phones based on it. With the camera connected, the app is then launched and users can interact with it and evaluate their circuits.

The Open Thermal camera comes in an incredibly small form factor, with all the electronics bumped into an incredibly small 26 x 20 mm PCB. Its design is based on the MLX90640 sensor which is a  far-infrared camera with an array of 768 (32×24) thermal sensors that can detect temperatures from -40 to 300°C with approximately 1°C accuracy and up to 64FPS. The camera outputs still images with a resolution of 32 x 24 pixels, and while that might sound quite small and a bit lower than the commercial smartphone adapters, it has been proven to be adequate enough tasks like detecting faults and characterizing a PCB’s thermal performance.

Comparing with the commercial options which fall between $200 and $300 price tags, a look at the BOM of the thermal camera reveals an estimate of only $54 as the cost of its active components with $50 of that cost being the cost of the MLX90640 itself.

Currently, only an Android application based version is available, but according to comments by TheMarpe, there may be plans to support development boards like the Raspberry Pi and other SBCs or a move towards a standalone version.

All project files including the Android app, the KiCad schematics, PCB files, and code to create your own Open Thermal Camera can be found on the project’s GitHub page.

A Hardware Watchdog HAT and Power Manager for Your Raspberry Pi

For anyone who loves the Raspberry Pi (I’d imagine everyone does), one of the greatest pain points during the use of it is related in one way or the other to Powering the Pi. From being able to find the right power supply for it, to be able to perform simple actions like resetting the Pi when things get “frozen”, without totally disconnecting it from power. The later can be quite annoying as the use of certain software fixes sometimes doesn’t work. To solve this problem, Sequent Microsystems recently announced the launch of a Hardware Watchdog HAT which is designed to protect the Raspberry Pi from software freezes and also doubling as a power manager for the Raspberry Pi.

The Hardware Watchdog HAT and Power Manager which comes pin-compatible with all Raspberry Pis with the (now, almost standard) 40-pin connector, features a pair of power connectors including a micro USB port located at the top of the board, and a 2.1mm barrel jack at the bottom. According to Sequent, these ports are to be used to provide power to the raspberry pi and connected peripherals. This means that for the hat to be effective, power must be supplied through the ports on it rather than through the raspberry pi’s USB input. The reason for this is that:

“Since the watchdog can interrupt the power supply to the Raspberry Pi, the supply source needs to be connected to the watchdog”.

The watchdog becomes operational immediately after the Raspberry Pi’s power-up and unless it receives a reset, after 120 seconds, it will cycle the Raspberry Pi power. The watchdog reset is achieved by either sending a command from a memory-resident script or via a Cron job through the I2C port of the Pi or by toggling a GPIO pin. Detailed usage procedure and examples are provided in the User’s Guide.

As mentioned earlier, asides from ensuring the software freezes are not experienced by the Pi, the watchdog also works as a power manager. With this feature, users can program the Raspberry Pi to shut itself down at a scheduled time and program the watchdog to power the Pi up at a later time. This is particularly useful in a portable installation where the Raspberry Pi is powered by batteries, as the watchdog will let you check the power supply voltage, and you can decide to shut down when the level drops below a set value.

The watchdog is probably the smallest HAT  (Hardware Attached on Top) in the world, measuring only 65mm x 20mm. It requires less than 5mA to operate and if your application has multiple stack-able boards which need more than the 1.5A that can be supplied by the micro-USB connector or a secondary 2.1mm barrel connector which can supply another 2A.

No Price has yet been placed on the watchdog, but Sequent is currently running a Kickstarter campaign to facilitate the production of the board. More info about the Watchdog can be found on the Campaign page and on Github.

Fortec expands SBC to plug-and-play TFT display kit

The supplier of complete solutions for display technology, power, and embedded systems, Fortec Electronik, now offers iBASE’s IB818, a single board computer (SBC) expanded to plug-and-play TFT display kit. According to the company, the iBASE IB818 single board computer already configured for display will help facilitate a quick and fast project start upon delivery. Users only need to plug it in and get started immediately.

The iBASE IB818 which measures 102 x 147 mm (4” x 5.8”) is complemented with accessories such as display, cables, memory and SSD disk etc. Among its many features, the single board computer configured to initiate a fast project start includes an SBC display kit with Tiamma and AUO in diagonals from 7 to 24 inches, two SATA III interfaces, two Gigabit LAN (Intel I210IT PCI-E and I211AT PCI-E) for ethernet, an installed AMI BIOS chip, an Intel SoC integrated Gen9 18EUs graphics and, an HDMI 1.4b display and two 24-bit dual LVDS (18/24bit) interfaces for video output. The board is also configured to run on the Intel Celeron N3350 processor 4GB DDR3L RAM and has a 32GB mSATA SSD memory for external storage.

The 3.5-inch disk-size single-board computer expanded to a plug-and-play kit has four USB 3.0 onboard ports, two USB 2.0 ports via pin-header, one RS232/422/485 (jumperless selection) and three RS232 serial ports. It also has 2 mini slot types (2 Mini PCI-E, one full and one half-size), an H/W monitor and a watchdog timer of 256 levels. It is conditioned to operate on a wide temperature range and under a relative humidity of 90% (non-condensing at 60oC).

IB818 is widely applicable in various fields – the medical world, the industrial Internet of Things (IoT), the automation and factory space, with self-service machines and point-of-sale systems, measuring systems and even in the transport field. However, there would not be any scarcity or shortage in supply of this kit in the near future as iBASE has guaranteed a long term availability for the kit.

Meanwhile, all accessories for the IB818 kit has been tested and approved for immediate use by Fortec. Fortec also makes samples available from stock and supplies the IB818F with the displays, accessories and the pre-installed Windows operating system on a project base. User’s manual and datasheet can be downloaded from IBase’s website.

Fortec can be contacted through their various offices in Germany, Switzerland, UK, and USA. For more information on the product and its supplies, you can visit www.fortecag.de

Window Comparator – Window Detector with relay output

A window detector circuit, also called window comparator circuit or dual edge limit detector circuit is used to determine whether an unknown input is between two precise reference threshold voltages. It employs two comparators to detect over-voltage or under-voltage condition.

This circuit utilizes two comparators in parallel to determine if a signal is between two reference voltages. If the signal is within the window, the output is low thus RELAY is in off condition and also LED is off. Relay provides normally ON and normally OFF switch.  If the signal level is outside of the window, the output is high and Relay is in ON condition. For this design, the reference voltages are generated with help of  two Trimmer potentiometer. One pot used to set the high voltage level and another one to set the  low level voltage adjust. LM358 op-amp used as comparator, it circuit works with 12V DC supply and consumes 50mA current when Relay is in ON state.

Features

  • Supply 12V DC
  • Two Trimmer Potentiometer Low/High Ref. Adjust
  • Relay Switch 230V AC 7 Amps
  • Relay Normally Output and Normally Closed Output
  • Window Detector Voltage Span 0-12V
  • PCB dimensions: 53.56 x 16.99 mm

Schematic

Parts List

Connections

 

Photos

LM358 Datasheet

Video

e-con Systems launches 5MP Monochrome USB 3.1 SuperSpeed Camera

e-con Systems Inc., a leading camera solutions company, today announced the launch of See3CAM_CU55M, a 5 MP Monochrome USB 3.1 Gen 1 SuperSpeed Camera. With a 1/2.5” AR0521 CMOS image sensor from ON Semiconductor, backed by 2.2μm x 2.2μm pixel BSI technology, this camera produces monochrome images of exceptional quality.

See3CAM_CU55M includes a high level of SNR, which guarantees low noise in all conditions. Its Near Infrared (NIR) responsivity ensures amazing image quality in a variety of lighting conditions. See3CAM_CU55M also comes with HD video playback that provides disruption-free streaming capabilities. It is a perfect fit for industries such as Iris and Biometric Authentication, Digital Microscopy, Biomedical Diagnostic Equipment, Barcode Recognition and others.

Fig:1 See3CAM_CU55M – 5MP Monochrome USB 3.1 Gen 1 Camera

“See3CAM_CU55M is e-con’s monochrome counterpart of its successful See3CAM_CU55 camera and it generates excellent images in both visible and Near Infra-red regions”, said Mr. Ashok Babu, President of e-con Systems Inc. “With its low noise and excellent image quality, this will be an ideal camera for applications such as iris recognition, NIR imaging, driver monitoring, digital microscopy etc.,” he added.

The latest Monochrome member of the See3CAM family of USB 3.1 Gen 1 SuperSpeed camera products also comes with S-mount lens holder and a reversible plug and play Type-C connector interface. Supported by native UVC drivers of Windows and Linux Operating Systems (OS), it is a UVC compliant camera and does not require any drivers to be installed on the PC.

Fig: 2 Microscopy Image of Samples

 

Fig: 3 Quantum Efficiency

Specifications:

  • Houses e-CAM56_CUMI0521_MOD – 5.0 MP AR0521 Monochrome Camera Module
  • Fixed Focus with M12 lens holder
  • Electronic Rolling Shutter
  • Output format: Y8 (8 bits/pixel) and Y12 (12 bits/pixel)
  • Plug-and-Play setup (UVC compliant) for Windows 8.1/10 (both 32-bit and 64-bit) and Linux (ubuntu 14.04, 16.04 & 18.04)
  • Supported OS – Windows 8.1/10 (both 32-bit and 64-bit) and Linux (ubuntu 14.04, 16.04 & 18.04)
  • USB3.1 Gen1 device with Type C reversible interface connector
  • Operating Voltage : 5V +/- 5%, Current – 235mA
  • Operating Temperature Range * : -30°C to 70°C (ambient temperature)
  • Power requirements:
    • Max : 1.175W
    • Min : 0.780W
  • 10 pin GPIO Header
  • Support for External Hardware Trigger Input
  • Size in mm (L x W x H) – 30 x 30 x 30.2 mm (without lens)
  • Board Weight – 13.5 Grams (with out lens)
    21.5 Grams (with lens)
  • RoHS compliant
  • Lightweight, versatile, and portable two-board solution
  • Unique ID for each camera
  • Launched on: 18 Sept 2019

Availability:

The See3CAM_CU55M is currently available for evaluation. Customers interested in evaluating the product can order samples from e-con Systems’ online store. For more information, please visit https://www.e-consystems.com/ar0521-monochrome-usb-nir-camera.asp.

Demo Videos:

IRIS Detection with Monochrome Camera Demo: https://www.youtube.com/watch?v=GQ1jzS2MxMY

Customization Services:

If you are interested in customizing the See3CAM_CU55M or for any additional features, please contact camerasolutions@econsystems.com

Avnet Integrated Announces New SimpleFlex Platform

Avnet Integrated announces its second SimpleFlex platform which is well-suited for HMI and IoT applications, and can be quickly adapted to a wide range of other applications with only minor configuration modifications. The ready-to-use SimpleFlex platform MSC SM2S-MB-EP5 is designed for use with Avnet Integrated’s broad portfolio of x86- and ARM-based SMARC 2.0™ modules which encompasses the entire performance range from low power to high performance. Due to to its slim 3.5 inch form factor (146 x 80 mm), the SimpleFlex platform is a perfect fit for modern HMI applications with displays of 7 inches and larger.

The SimpleFlex platform MSC SM2S-MB-EP5 is flexible, comes equipped standard with the SMARC 2.0™ module (according to customer-specific requirements), and is easily configurable without requiring additional development time. More than 30 pre-validated interface combinations are available. There are four variants — two fully equipped platforms and two further optimized platforms with minimum configurations – each for x86- and ARM-based modules.

The SimpleFlex embedded platform is ideally suited for series production and may be ordered in large quantities to support high-volume production runs. Avnet Integrated assembles the application-specific platform in-house on fully automated production lines using state-of-the-art technologies and production processes for reliable implementation of customer-specific applications.

The SMARC 2.0 based SimpleFlex platform can be combined with displays and touch screens from Avnet Integrated to build a complete HMI system. Apart from a wide range of visualization systems and complex display solutions, typical applications include IoT gateways, medical devices, object recognition systems, professional infotainment systems, building automation systems, transportation applications and gaming systems.

Recently Avnet Integrated introduced the SimpleFlex platform MSC Q7-MB-EP5, designed for its modern Qseven™ module families. However, the new MSC SM2S-MB-EP5 platform, according to the SMARC 2.0™ standard, offers significantly more features such as a USB Type-C™ interface with DisplayPort as monitor interface or the connection of fast memory via PCI Express™.

Technical specifications

The SimpleFlex platform MSC SM2S-MB-EP5 embedded platform can be equipped with these modules:

  • MSC SM2S-IMX8MINI (Mini Cortex™-A53)
  • MSC SM2S-IMX8M (Cortex™-A53)
  • MSC SM2S-IMX8 (Cortex™-A72/A53)
  • MSC SM2S-IMX6 (Cortex™-A9)
  • MSC SM2S-AL (E3900) and MSC SM2S-ZUSP (Xilinx Zync)
  • Compatible with many industry-standard interfaces despite its compact dimensions.
  • Modern monitors can also be connected via DisplayPort and µHDMI, in addition to the USB Type-C™ interface with DisplayPort.
  • Displays can optionally be controlled via LVDS, MIPI-DSI or eDP.
  • Up to 2x Gigabit Ethernet, USB 3.0, USB 2.0, 4x UART (as TTL, RS-232 or RS-485), audio with 2.5 W stereo amplifier, MIPI-CSI, GPIO, SPI, I²C and two CAN ports are available, one of which is optionally isolated.
  • Sockets for Mini PCI Express™, M.2 Key M and Micro-SD can be used to extend the variety of interfaces and memory diversity with fast storage media.
  • A WLAN/Bluetooth/NFC module with optional antenna additionally ensures the connectivity of the embedded platform.
  • Designed for use in industrial environments and is specified for the extended temperature range from -40°C to +85°C. Various heat spreaders and heat sinks are available for easy system integration.

For more information, please visit: MSC SM2S-MB-EP5

Camect: World’s Smartest, Most Private Camera Hub

Monitor almost any brand of home security camera from anywhere. Local video storage & AI alerts.

Camect is the only easy, private, smart, and affordable security camera management system that lets you watch what matters most ON YOUR TERMS. Don’t be locked in to proprietary cameras—save on camera costs and high monthly fees! Footage is stored locally, FOR YOUR EYES ONLY.

  • Works with Most IP Cameras
  • Easy, Secure Access from Anywhere.
  • AI-Supported Smart Alerts
  • 1TB Expandable Storage
  • One-Plug Network Setup
  • Optional Cloud Backup

Camect supports about 24M of total camera resolution (e.g. 12 1080p cameras) of average scene complexity.

As Camect records, it applies video analysis to identify motion, a deep learning AI model to identify what’s moving, and your feedback to determine what’s interesting to you. This ensures it delivers the exact alerts you’re looking for.

Camect gets smarter when users choose to share feedback on videos. Providing video examples helps it learn, making it more accurate over time.

Camect adapts alerts based on advanced algorithms and your direct feedback. No more annoying, unneeded alerts – just incredibly accurate ones.

Camect can detect almost 20 more objects than the next most-advanced option, and we’re adding more all the time.

linuxgizmos.com writes:

Camect is not an open source hardware project, but it does offer a path toward hackability. The company has developed an API, which it it has used to implement an “experimental” integration with the Python-oriented Home Assistant home automation platform. Files are posted on GitHub, here and here.

The Camect is available on Indiegogo for another 14 days for $279 or $499 with a lifetime subscription with full Internet services. Otherwise, the subscription starts at $60 per year. More information may be found on the Camect Indiegogo page and Camect website.

PCBA Service Review – Comparing PCBWay vs LocoPCB vs PCBGogo vs Seeedstudio

Daniel Eichhorn @ blog.squix.org, shares his experience with some popular PCBA services and documents his finding on his blog. He writes:

Until recently I believed that having PCBs assembled by a professional service is either too costly for small batches or not possible at all. That was until I realized that some PCB manufacturers offer an additional assembly service (PCBA) and that their minimum order quantity (MOQ) is often very low. But which service should you use for future prototypes and market tests?

So I decided to pick a handful of PCBA services and order the same small board from them. Placing the same order with different services should allow me to compare quality, speed and costs between the different services.

In this post, I’m going to compare four assembly services for printed circuit boards. I got quotes from four services but placed orders with only three of them. One service (Seeedstudio) was simply too expensive for my little experiment.

All four services have a combined PCB/PCBA service. The services first manufacture the printed circuit boards and then they use the boards in a second stage to solder the components. Before you place the order you have to define the job with a couple of form fields. The required documents vary slightly from service to service but basically, you have to deliver Gerber files for the PCB stage and a detailed bill of material (BOM) in CSV or Excel format.

Two services also required a file which describes how to position the components with a pick-and-place machine, sometimes referred to as centroid files. CAD tools often can export this information. Eagle CAD, for instance, can do this with a few simple steps.

In the following paragraphs, I will describe the four services. At the end of this post, I will compare them side by side.

PCBA Service Review – Comparing PCBWay vs LocoPCB vs PCBGogo vs Seeedstudio – [Link]

BeagleBoard.org® Launches BeagleBone® AI

BeagleBoard.org® Launches BeagleBone® AI, Offering a Fast Track to Getting Started with Artificial Intelligence at the Edge.

The BeagleBoard.org® Foundation today announces general availability of the newest, fastest, most powerful BeagleBoard.org® BeagleBone® low cost development board yet, and it’s driving a whole new AI revolution. Built on our proven open source Linux approach, BeagleBone® AI fills the gap between small single board computers (SBCs) and more powerful industrial computers. Leveraging the Texas Instruments Sitara™ AM5729 processor, developers have access to powerful machine learning capabilities with the ease of the BeagleBone® Black header and mechanical compatibility.

BeagleBone® AI makes it easy to explore how artificial intelligence (AI) and machine learning can be used in everyday life. Through BeagleBone® AI, developers can take advantage of the TI C66x digital-signal-processor (DSP) cores and embedded-vision-engine (EVE) cores on the Sitara AM5729 processor. Machine learning is supported by an optimized TI Deep Learning (TIDL) software framework and pre-installed software tools. Downloading and running the latest examples of edge inference algorithms and applications is only a few clicks away.

“This board is the answer to our community’s request to see the next major advancement in the BeagleBone® family” says Jason Kridner, co-founder of the BeagleBoard.org® Foundation. “Its feature set is jam packed and offers capabilities unparalleled by any other single board computer, open hardware or not.”

BeagleBone® AI has a feature set that includes:

  • BeagleBone® Black mechanical and header compatibility
    • Works with existing BeagleBoard.org® BeagleBone® cape add-on boards and many available third-party cape add-on boards and enclosures
  • 1GB RAM and 16GB on-board eMMC flash with a high-speed interface
  • USB Type-C for power and superspeed dual-role controller; and USB Type-A host
  • Gigabit Ethernet, 2.4/5GHz WiFi, and Bluetooth 4.2/BLE
  • microHDMI video and audio output
  • Zero-download out-of-box software experience
  • TI Sitara™ AM5729 processor with:
    • Dual 1.5GHz Arm® Cortex®-A15 microprocessor subsystem
    • 2 C66x Floating-Point VLIW DSPs
    • 4 Embedded Vision Engines (EVEs) supported by the TIDL software framework library for machine learning
    • 2x Dual-Core Programmable Real-Time Unit (PRU) subsystems (4 PRUs total) for ultra-low latency control and software generated peripherals
    • 2x Dual Arm® Cortex®-M4 co-processors for real-time control and subsystem management
    • IVA-HD subsystem with support for 4K at 15fps H.264 encode/decode and other codecs at 1080p60
    • Vivante® GC320 2D graphics accelerator
    • Dual-Core PowerVR® SGX544™ 3D GPU

“We believe this board will excel in everyday automation in industrial, commercial and home applications” stated Christine Long, Executive Director of the BeagleBoard.org® Foundation. “And at an extremely competitive price point we’ve made this board available to everyone. It’s an industry game changer.”

BeagleBone® AI is available to buy as a standalone board, heat sink and antenna included, from BeagleBoard.org’s® key distribution partners. Visit http://beaglebone.ai.

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